Miller Electric 280 NT manual Engine Hazards, Compressed Air Hazards

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1-3. Engine Hazards

BATTERY EXPLOSION can BLIND.

DAlways wear a face shield, rubber gloves, and

protective clothing when working on a battery.

D Stop engine before disconnecting or connect- ing battery cables or servicing battery.

DDo not allow tools to cause sparks when working on a battery.

DDo not use welder to charge batteries or jump start vehicles.

DObserve correct polarity (+ and −) on batteries.

DDisconnect negative (−) cable first and connect it last.

FUEL can cause fire or explosion.

D Stop engine and let it cool off before checking or adding fuel.

DDo not add fuel while smoking or if unit is near any sparks or open flames.

DDo not overfill tank — allow room for fuel to expand.

DDo not spill fuel. If fuel is spilled, clean up before starting engine.

DDispose of rags in a fireproof container.

DAlways keep nozzle in contact with tank when fueling.

MOVING PARTS can cause injury.

D Keep away from fans, belts, and rotors.

D Keep all doors, panels, covers, and guards closed and securely in place.

DStop engine before installing or connecting unit.

DHave only qualified people remove doors, panels, covers, or guards for maintenance and troubleshooting as necessary.

DTo prevent accidental starting during servicing, disconnect negative (−) battery cable from battery.

DKeep hands, hair, loose clothing, and tools away from moving parts.

DReinstall doors, panels, covers, or guards when servicing is finished and before starting engine.

DBefore working on generator, remove spark plugs or injectors to keep engine from kicking back or starting.

DBlock flywheel so that it will not turn while working on generator components.

HOT PARTS can cause severe burns.

DDo not touch hot parts bare handed.

D Allow cooling period before working on equip- ment.

DTo handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.

STEAM AND HOT COOLANT can burn.

DIf possible, check coolant level when engine is cold to avoid scalding.

D Always check coolant level at overflow tank, if present on unit, instead of radiator (unless told otherwise in maintenance section or engine manual).

DIf the engine is warm, checking is needed, and there is no over- flow tank, follow the next two statements.

DWear safety glasses and gloves and put a rag over radiator cap.

DTurn cap slightly and let pressure escape slowly before completely removing cap.

Using a generator indoors CAN KILL YOU IN MINUTES.

D Generator exhaust contains carbon monoxide.

This is a poison you cannot see or smell.

DNEVER use inside a home or garage, EVEN IF doors and windows are open.

DOnly use OUTSIDE and far away from windows, doors, and vents.

BATTERY ACID can BURN SKIN and EYES.

DDo not tip battery.

DReplace damaged battery.

DFlush eyes and skin immediately with water.

ENGINE HEAT can cause fire.

D Do not locate unit on, over, or near combustible surfaces or flammables.

DKeep exhaust and exhaust pipes way from flammables.

EXHAUST SPARKS can cause fire.

D Do not let engine exhaust sparks cause fire.

DUse approved engine exhaust spark arrestor in required areas — see applicable codes.

1-4. Compressed Air Hazards

BREATHING COMPRESSED AIR can cause serious injury or death.

DDo not use compressed air for breathing.

DUse only for cutting, gouging, and tools.

COMPRESSED AIR can cause injury.

DWear approved safety goggles.

DDo not direct air stream toward self or others.

TRAPPED AIR PRESSURE AND WHIPPING HOSES can cause injury.

DRelease air pressure from tools and system be- fore servicing, adding or changing attach- ments, or opening compressor oil drain or oil fill cap.

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Contents File Engine Drive OM-4430217 243RProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− Definitions Symbol DefinitionsDescription − SpecificationsWeld, Power, And Engine Specifications Dimensions, Weights, and Operating Angles1800 RPM Dimensions For Units With Optional Running GearFuel Consumption While Welding And Using Generator Power RPM WeldAC Amperes Generator Power CurveDuty Cycle TIG Mode Volt-Ampere Curves100% Duty Cycle at 280 Amperes DC/CC CC/DC Stick Mode Stick And MIG Mode Volt-Ampere CurvesCV/DC MIG Mode Installing Welding Generator − InstallationOil Engine Prestart ChecksConnect negative − cable last Connecting Or Replacing The BatteryReplacing The Battery + −Tools Needed 1/2 Installing Exhaust PipeStop engine and let cool Damage your machine Connecting To Weld Output TerminalsStop engine Failure to properly connectRemote Receptacle Information Selecting Weld Cable SizesFront Panel Controls − Operating Welding GeneratorLoaded Description Of Engine Controls See SectionCold Weather Engine Operation InfrequentlyControlling Engine Speed And Weld/Generator Output Stick Positions Process SwitchProcess Switch Settings Wire PositionTIG Electrode Workpiece Stick Start Procedure − Scratch Start TechniqueTIG Lift-ArcStart Procedure Lift-Arc t TIGStick Welding Only Remote Voltage/Amperage ControlMin 20 a DC Connect Remote Set ProcessExtension cord Hz Generator Power Receptacles And Supplementary ProtectorsControlling Engine Speed And Weld/Generator Power Output − Operating Auxiliary EquipmentPress button to reset. If supple Variable Frequency Hz Generator Power Receptacle RC3Rized Service Agent Receptacle Current Available in Amperes200 − Maintenance & TroubleshootingRoutine Maintenance 100Maintenance Label Servicing Optional Spark Arrestor Servicing Air CleanerChanging Engine Oil, Oil Filter, And Fuel Filter Open left side door Overload ProtectionWelding TroubleshootingTrouble Remedy Necessary parts Hz Generator Power Receptacles RC1 And RC2Variable Frequency Generator Power Receptacle RC3 Check receptacle wiring and connectionsOd of time Engine starts but stops when EngineEngine Check engine charging system according to engine manualRecommended Spare Parts − Parts ListRecommended Spare Parts Circuit Diagram For Welding Generator Models − Electrical Diagrams232 961-A Electrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible SOCKET/WRENCH Selection Table Standard Metric Welding Symbols Page Page Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact