Miller Electric 280 NT manual Troubleshooting, Welding, Trouble Remedy

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. A complete Parts List is available at www.MillerWelds.com

8-7. Troubleshooting

A. Welding

Trouble

Remedy

 

 

No weld output.

Check weld control settings.

 

 

 

Check weld connections.

 

 

 

Disconnect equipment from generator power receptacles during start-up.

 

 

 

Increase front panel and/or remote control voltage/amperage control setting (see Sections 6-1and

 

6-8).

 

 

 

Check and secure connections to Remote receptacle RC4 (see Sections 5-7).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2.

 

 

Low weld output.

Check weld control settings.

 

 

 

Change position of Engine Control switch and Speed Control switch to achieve desired engine speed.

 

 

 

Increase front panel and/or remote control voltage/amperage control setting (see Sections 6-1and

 

6-8).

 

 

 

Check and clean air cleaner as necessary (see Section 8-4).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2.

 

 

 

See engine manual.

 

 

High weld output.

Check control settings.

 

 

 

Check for obstructed movement of solenoid linkage.

 

 

 

Have Factory Authorized Service Agent check circuit boards PC1 and PC2.

 

 

Weld output cannot be adjusted.

Have Factory Authorized Service Agent check field current control board PC2.

 

 

Erratic weld output.

Check control settings.

 

 

 

Clean and tighten connections both inside and outside unit.

 

 

 

Be sure connection to work piece is clean and tight.

 

 

 

Remove excessive coils from weld cables.

 

 

 

Use dry, properly stored electrodes.

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2.

 

 

No remote fine amperage control.

Check and tighten connections to Remote receptacle RC4 (see Section 5-7).

 

 

No front panel voltage/amperage con-

Disconnect remote control from Remote Receptacle RC4 if not needed for weld process (see Section

trol.

6-8).

 

 

No 24 volt ac output at Remote

Reset supplementary protector CB4 (see Section 8-6).

receptacle RC4.

 

 

 

No 115 volt ac output at Remote

Reset supplementary protector CB3 (see Section 7-2).

receptacle RC4.

 

 

 

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Contents Description OM-4430217 243RProcesses File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peuDES Organes Mobiles peuvent pro voquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles − SpecificationsWeld, Power, And Engine Specifications DescriptionRPM Weld Dimensions For Units With Optional Running GearFuel Consumption While Welding And Using Generator Power 1800 RPMGenerator Power Curve AC AmperesTIG Mode Volt-Ampere Curves Duty Cycle100% Duty Cycle at 280 Amperes DC/CC Stick And MIG Mode Volt-Ampere Curves CC/DC Stick ModeCV/DC MIG Mode − Installation Installing Welding GeneratorEngine Prestart Checks Oil+ − Connecting Or Replacing The BatteryReplacing The Battery Connect negative − cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine and let cool Failure to properly connect Connecting To Weld Output TerminalsStop engine Damage your machineSelecting Weld Cable Sizes Remote Receptacle Information− Operating Welding Generator Front Panel ControlsInfrequently Description Of Engine Controls See SectionCold Weather Engine Operation LoadedControlling Engine Speed And Weld/Generator Output Wire Position Process SwitchProcess Switch Settings Stick PositionsLift-Arc t TIG Stick Start Procedure − Scratch Start TechniqueTIG Lift-ArcStart Procedure TIG Electrode WorkpieceConnect Remote Set Process Remote Voltage/Amperage ControlMin 20 a DC Stick Welding Only− Operating Auxiliary Equipment Hz Generator Power Receptacles And Supplementary ProtectorsControlling Engine Speed And Weld/Generator Power Output Extension cordVariable Frequency Hz Generator Power Receptacle RC3 Press button to reset. If suppleRized Service Agent Current Available in Amperes Receptacle100 − Maintenance & TroubleshootingRoutine Maintenance 200Maintenance Label Servicing Air Cleaner Servicing Optional Spark ArrestorChanging Engine Oil, Oil Filter, And Fuel Filter Overload Protection Open left side doorTroubleshooting WeldingTrouble Remedy Check receptacle wiring and connections Hz Generator Power Receptacles RC1 And RC2Variable Frequency Generator Power Receptacle RC3 Necessary partsCheck engine charging system according to engine manual Engine starts but stops when EngineEngine Od of time− Parts List Recommended Spare PartsRecommended Spare Parts − Electrical Diagrams Circuit Diagram For Welding Generator Models232 961-A Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Electrically Bond GeneratorUse ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible SOCKET/WRENCH Selection Table Standard Metric Welding Symbols Page Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s