Miller Electric HF-251D-1, HF-251-2 manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance.

And if for some reason the unit needs repair, there’s a Troubleshooting section that will

help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 7/03

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents
Description OM-611Processes From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Identifie un message de sécurité particulier − Consignes DE Sécurité − À Lire Avant UtilisationLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Faire Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Typical Process Connections − InstallationSpecifications Installing Gas Supply IN-GAS-OUTPower Source Plug Information And Connections Amperage ControlSocket Operator Control Receptacle Information And ConnectionsOperator Control Receptacle Socket Information Connecting To Weld Output Terminals Electrode Electrode OUT Work INPUT/OUTPUTConnecting Input Power − Operation High Frequency SwitchHigh Frequency Selector Switch ControlsHigh Frequency Intensity Control Power Switch And Pilot LightPostflow Timer Shielding Gas− Maintenance & Troubleshooting Routine Maintenance MonthsAdjusting Spark Gaps Troubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For 115 Volts ModelCircuit Diagram For 230 Volts Model Welding Processes Requiring High Frequency Incorrect Installation− High Frequency Weld ZoneMetal Building Requirements Correct InstallationMetal Building Amperage Range Gas Type Polarity AC − Argon AC − Argon −Positioning The Torch − Guidelines for TIG Welding GtawPreparing Tungsten Electrode For Welding Preparing Tungsten For Conventional AC WeldingTungsten Without Filler Rod Torch Movement During WeldingPositioning Torch Tungsten For Various Weld Joints Tungsten With Filler RodReturn To Table Of Contents − Parts List Complete Assembly Part 1 of 2 115V ModelComplete Assembly Part 1 Complete Assembly Part 2 of 2 115V Model Complete Assembly Part 2 Page Page Page Service SupportOwner’s Record Miller Electric Mfg. Co