Miller Electric CV-2 owner manual Troubleshooting, Trouble Probable Remedy

Page 26

Table 6-3. Troubleshooting

TROUBLE

PROBABLE

REMEDY

 

 

 

 

 

 

Wire feeder inoperative.

Circuit breaker CB5 or CB6 open.

Reset CB5 or CB6 according to

 

 

Section 6-2.

 

 

 

No remote control of con-

OUTPUT/CONTACTOR switch S10

Place S10 in the REMOTE position

tactor; open-circuit voltage

in the ON position.

(see Section 4-3).

present all the time when

 

 

engine is running.

 

 

 

 

 

No contactor control; no

CV-2 not correctly installed if done as

Review Section 3 and check all

weld output; no open-

a field kit.

connections.

circuit voltage.

 

 

Incorrect or poor connections to

Check and secure connections (see

 

 

REMOTE-5 receptacle RC3 or

Sections 3-2 and 3-3).

 

REMOTE-14 receptacle RC4.

 

 

 

 

 

Remote Contactor Control device.

Check and repair or replace remote

 

 

device as necessary.

 

 

 

 

Contactor control circuit board PC3.

Replace PC3 according to Section 6-3.

 

 

 

Improper current or volt-

Remote current and/or voltage control

Use only one CV-2 receptacle for

age level adjustment with

device connected at both receptacles.

remote current or voltage control.

remote control device.

 

 

 

 

 

No control of voltage;

CV-2 not correctly installed if done as a

Review Section 3 and check all

maximum or very low or

field kit (cables 19 and 30 from rectifier

connections, especially cables 19 and

no open-circuit voltage

SR3 reversed to Selector Switch cables).

30.

present.

 

 

 

Incorrect or poor connections to

Check and secure connections (see

 

REMOTE-5 receptacle RC3 or

Sections 3-2 and 3-3).

 

REMOTE-14 receptacle RC4.

 

 

 

 

 

CV/CC switch S12 in CC position.

Place S12 in the CV position (see

 

 

Section 4-1).

 

 

 

 

Remote Voltage Control device.

Check and repair or replace remote

 

 

device as necessary.

 

 

 

 

Voltage control circuit board PC4.

Replace PC4 according to Section 6-3.

 

 

 

OM-880 Page 22

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Contents OWNER’S Manual From Miller to You Table of Contents Page General Information and Safety Safety Precautions and Signal WordsSpecifications Safety Alert Symbol and Signal WordsBIG 40 Diesel And BIG 40G Models BIG 50 Diesel ModelsDescription Installation or RelocationCV-2 Installation BIG 30 Diesel Cable Selector Switch S1 AC Connections OM-880 REMOTE-5 Receptacle Information and Connections -6 Final ProcedureREMOTE-5 REMOTE-14 REMOTE-14 Receptacle Information and Connections Figures 3-7Amphenol Electrode Cable Series Operator Controls Current Control Switch FigureCurrent CC Switch Figure Current Control RemoteCircuit Breaker Output Contactor RemoteElectrode POS NEG Sequence of Operation GAS Metal ARC Gmaw and Flux Cored ARC Welding FcawShielded Metal ARC Welding Smaw GAS Tungsten ARC Welding GtawShutting Down Maintenance & Troubleshooting For AC or DC Electrode Positive Welding Fig- ure Excessive Pressure can break circuit boardTungsten Electrode -2, And Figures 6-2 Zirconium Alloyed Tungsten Brown Band Green BandThorium Alloyed Tungsten Red Band Tungsten Preparation Troubleshooting Trouble Probable RemedyElectrical Diagram Diagram 7-2. Wiring Diagram For CV-2Parts List Main Assembly Dia Part Description Quantity Mkgs Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co