Miller Electric CV-2 owner manual Dia Part Description Quantity Mkgs

Page 30

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 8-1. Main Assembly

 

 

 

 

 

 

 

. .

1 .

. . . . S1

. 112 003 . .

SWITCH, polarity

. . . 1

. .

2 .

. . . . . . . . . . . .

+110 641 . .

PANEL, front - lower

. . . 1

. .

3 .

. . . . . . . . . . . . .

. 110 375 . .

STAND-OFF SUPPORT

. . . 7

. .

4 .

. . . PC3

. 110 035 . .

CIRCUIT CARD, contactor ctl

. . . 1

. .

. . . .

. . . . . . . . . . . . .

. 110 160 . .

CONNECTOR, rect 6skt plug Amp 640250-6

. . . 1

. .

5 .

. . . C8,9 . . . .

129 764 . .

CAPACITOR

. . . 1

. .

6 .

. . . RC3

035 523 . .

CONNECTOR, circ 5skt rcpt MS-3102A-16S-8S

. . . 1

. .

. . . .

. . . . . . . . . . . . .

039 273 . .

CONNECTOR, circ 5 pin plug MS-3106-16S-8P

 

. .

. . . .

. . . . . . . . . . . . .

039 685 . .

CONNECTOR, circ clamp str rlf sz 16-16S Amphenol 97-3057-8

 

. .

7 .

. . CB5,6 . . . .

083 432 . .

CIRCUIT BREAKER, man reset 1 pole 10A 250V

. . . 2

. .

8 .

. . . RC4

086 022 . .

CONNECTOR, circ 14skt rcpt MS-3102A-20-27S

. . . 1

. .

. . . .

. . . . . . . . . . . . .

094 481 . .

CONNECTOR, circ 14 pin sz 20 plug MS-3106A-20-27P-934

 

. .

. . . .

. . . . . . . . . . . . .

073 296 . .

CONNECTOR, clamp str rlf sz 20-22 Amphenol 97-3057-12-6

 

. .

9 .

. . S10,11 . . . . 011 609 . .

SWITCH, tgl SPDT 15A 125V

. . . 2

. . 10

. . . S12

. 011 611 . .

SWITCH, tgl DPDT 15A 125V

. . . 1

. .

. . . .

. . . . . . . . . . . . .

035 131 . .

CONNECTOR, blk 30A 45 deg

. . . 6

. .

. . . .

. . . . . . . . . . . . .

035 129 . .

CONNECTOR, blk 20A 90 deg

. . . 6

. . 11

. . . . 3T

038 772 . .

BLOCK, term 20A 6 pole

. . . 1

. . 12

. . . PC4

123 375 . .

CIRCUIT CARD, voltage regulator

. . . 1

. .

. . . .

. . . . . . . . . . . . .

048 104 . .

CONNECTOR, rect 7 skt plug Amp 640250-7

. . . 1

. . 13

. . . . . . . . . . . . .

021 385 . .

BOOT, tgl switch lever

. . . 3

. . 14

. . . . . . . . . . . . .

. . . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . 1

. . 15

. . . . . . . . . . . . .

134 792 . .

LABEL, warning general precautionary

. . . 1

. . 16

. . . . . . . . . . . . .

039 885 . .

CAP, dust connector

. . . 1

. . 17

. . . . . . . . . . . . .

010 647 . .

PIN, spring 5/32 x 1-1/4

. . . 1

. . 18

. . . . . . . . . . . . .

. 111 785 . .

HANDLE, switch

. . . 1

. . 19

. . . . . . . . . . . . .

108 864 . .

CAP, dust connector

. . . 1

. .

. . . .

. . . . T2

. 111 051 . .

TRANSFORMER, KVA 115-24

. . . 1

. .

. . . .

. . . . . . . . . . . . .

. 110 996 . .

BRACKET, mtg - transformer

. . . 1

. .

. . . .

. . . . . . . . . . . . .

. 110 909 . .

ANGLE, mtg panel

. . . 1

. .

. . . .

. . . . . . . . . . . . .

070 582 . .

TUBING, No 13 (order by ft)

. . . 2ft

. .

. . . .

. . . . . . . . . . . . .

602 154 . .

SCREW, self - forming hex washer hd 1/4-20 x 1/2

. . . 6

. .

. . . .

. . . . . . . . . . . . .

601 954 . .

SCREW, cap - hex hd 1/4-20 x 3/4

. . . 6

. .

. . . .

. . . . . . . . . . . . .

602 159 . .

SCREW, self - forming hex washer hd 5/16-18 x 3/4

. . . 2

. .

. . . .

. . . . . . . . . . . . .

602 241 . .

WASHER, flat-SAE 1/4

. . . 8

. .

. . . .

. . . . . . . . . . . . .

602 207 . .

WASHER, lock - split 1/4

. . . 6

. .

. . . .

. . . . . . . . . . . . .

601 865 . .

NUT, hex - full 1/4-20

. . . 6

. .

. . . .

. . . . . . . . . . . . .

020 265 . .

CABLE TIE, 0-1-3/4

. . . 4

. .

. . . .

. . . . . . . . . . . . .

046 507 . .

BUS BAR

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-880 Page 26

Image 30
Contents OWNER’S Manual From Miller to You Table of Contents Page General Information and Safety Safety Precautions and Signal WordsSpecifications Safety Alert Symbol and Signal WordsBIG 40 Diesel And BIG 40G Models BIG 50 Diesel ModelsInstallation or Relocation CV-2 InstallationDescription BIG 30 Diesel Cable Selector Switch S1 AC Connections OM-880 Final Procedure REMOTE-5REMOTE-5 Receptacle Information and Connections -6 REMOTE-14 REMOTE-14 Receptacle Information and Connections Figures 3-7Amphenol Electrode Cable Series Operator Controls Current Control Switch FigureCurrent CC Switch Figure Current Control RemoteOutput Contactor Remote Electrode POS NEGCircuit Breaker Sequence of Operation GAS Metal ARC Gmaw and Flux Cored ARC Welding FcawShielded Metal ARC Welding Smaw GAS Tungsten ARC Welding GtawShutting Down Maintenance & Troubleshooting Excessive Pressure can break circuit board Tungsten Electrode -2, And Figures 6-2For AC or DC Electrode Positive Welding Fig- ure Green Band Thorium Alloyed Tungsten Red BandZirconium Alloyed Tungsten Brown Band Tungsten Preparation Troubleshooting Trouble Probable RemedyElectrical Diagram Diagram 7-2. Wiring Diagram For CV-2Parts List Main Assembly Dia Part Description Quantity Mkgs Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co