Miller Electric Intellifire 250 California Proposition 65 Warnings, Principal Safety Standards

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FIRE OR EXPLOSION hazard.

D Do not overheat parts and adhesive.

DWatch for fire; keep extinguisher nearby.

DKeep flammables away from work area. D Do not locate unit on, over, or near combustible surfaces. D Do not install unit near flammables.

D Do not operate unit in explosive atmosphere.

INDUCTION HEATING can cause burns.

DHot parts and equipment can injure.

D Do not touch or handle induction head/coil during operation.

DDo not touch hot parts bare-handed.

DAllow cooling period before handling parts or equipment.

DKeep metal jewelry and other metal personal items away from head/coil during operation.

1-3. Additional Symbols for Installation, Operation, and Maintenance

FALLING UNIT can cause injury.

DUse handle and have person of adequate physical strength lift unit.

DMove unit with hand cart or similar device.

DFor units without a handle, use equipment of adequate capacity to lift unit.

DWhen using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

FLYING METAL OR ADHESIVE can injure eyes.

DWear approved safety glasses with side shields or wear face shield.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.

D Keep all doors, panels, covers, and guards closed and securely in place.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified person familiar with electronic equipment per- form this installation.

DThe user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

DIf notified by the FCC about interference, stop using the equip- ment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut.

MAGNETIC FIELDS can affect pacemakers.

DPacemaker wearers keep away.

DWearers should consult their doctor before going near induction heating operations.

OVERUSE can cause OVERHEATING

DAllow cooling period.

DReduce output or reduce duty cycle before starting to heat again.

DFollow rated duty cycle.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine Miller/Hobart replacement parts.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and oth- er reproductive harm.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, Batterymarch Park, Quincy, MA 02269.

Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard,Rex- dale, Ontario, Canada M9W 1R3.

Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 11 West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900, website: www.ansi.org).

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Contents 2006−05 Induction Heating Power SourceVisit our website at Induction HeatingFrom Miller to You Table of Contents Page Marks a special safety message − Safety Precautions − Read Before UsingSymbol Usage Induction Heating HazardsCalifornia Proposition 65 Warnings Principal Safety StandardsUse only genuine Miller/Hobart replacement parts Flying Metal or Adhesive can injure eyesEMF Information About Pacemakers− Mesures DE Securite Pour LE Chauffage PAR Induction AvertissementDES Organes Mobiles peuvent provoquer des blessures Porteurs de stimulateur cardiaque, restez à distanceEn ce qui concerne les stimulateurs cardiaques − Installation SpecificationsConnecting Head/Coil to Power Source Remote 14 Receptacle RC14 Information and Connections Remote 14 Socket InformationSocket Information Welding Power Source Input Power Connections Disconnect Device Input Power Connections= GND/PE Earth Ground Tools Needed 5/16 − Operation Electrical Service GuideHz Three Phase ControlsSafety Interlock Switch − Maintenance & TroubleshootingRoutine Maintenance OverheatingMeasuring Tuning Capacitor Voltage Ground Fault Protection Power Source Receptacle PlugMeasuring Input Capacitor Voltage Diagnostic LED’s Troubleshooting Tuning ChartTrouble Remedy OM-184 227 − Electrical Diagram Circuit Diagram204 963-A − Parts List Main AssemblyFM2 Center Baffle Assembly -1 Item 180 Page Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Transportation Department