Grizzly G9983 instruction manual Tion

Page 55

TROUBLESHOOTING

SYMPTOM

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

Lines across width of work-

1.

Sanding belt seam is open or dam-

1.

Repair or replace sanding belt.

piece.

 

 

aged.

 

 

 

 

 

 

 

More material is removed

1.

Workpiece is not supported as it

1.

Hold workpiece up with your hands as it comes out, or set up an out-

from the end of workpiece

 

comes out of sander.

 

feed table for your workpiece after it comes out.

than the length (snipe).

2.

Pressure rollers not set correctly.

2.

Set pressure rollers as described in Section 8: Service Adjustments.

 

 

 

 

 

Glossy spots or streaks on

1.

Worn sanding belt.

1.

Replace sanding belt.

workpiece.

 

2.

Rear pressure roller too low.

2.

Raise rear pressure roller. (See warning in Pressure Roller sec-

 

 

 

 

 

tion!)

 

 

 

 

 

Sanding belt clogs quickly.

1.

Sanding belt grit too small for par-

1.

Replace with a coarser grit sanding belt.

 

 

 

ticular job.

 

 

 

 

2.

Excessive depth of cut.

2.

Reduce depth of cut.

 

 

3.

Wood is too moist.

3.

Allow wood to dry out.

 

 

 

 

 

Sanding belt does not ten-

1.

Low air pressure.

1.

Adjust air pressure to 75 PSI at primary regulator.

sion correctly; rollers slip

2.

Air leaks in system.

2.

Inspect all hoses and connections for leaking air; use water on sus-

under belt.

 

 

 

 

pected area to detect bubbles.

 

 

 

 

 

Sanding belt runs off to one

1.

Air eye fork clogged.

1.

Clean the intake hole on the air eye fork.

side, stopping the sander.

2.

Oscillation return valve closed.

2.

Open valve.

 

 

3.

Oscillation timing incorrect.

3.

Adjust oscillation timing.

 

 

 

 

 

Sanding belt will not start.

1.

Sanding belt is not tensioned.

1.

Tension sanding belt.

 

 

2.

Limit switches engaged.

2.

Center sanding belt so it is not touching the limit switches.

 

 

3.

Emergency stop plate engaged.

3.

Make sure emergency stop switch is released.

 

 

 

 

 

Poor, non-aggressive sand-

1.

Platen adjusted incorrectly, above

1.

Adjust platen on the same plane as, or lower than, bottom surface

ing results.

 

 

bottom surface level of lower sand-

 

level of lower rollers.

 

 

 

ing rollers.

 

 

 

 

2.

Sanding belt loaded with sawdust.

2.

Clean sanding belt to unload sawdust.

 

 

3.

Sanding belt worn out.

3.

Replace sanding belt with a new one.

 

 

 

 

 

 

Conveyor belt not

tracking

1.

Conveyor rollers moved out of

1.

Re-adjust conveyor rollers.

in center.

 

 

adjustment.

 

 

 

 

 

 

 

Conveyor belt slipping.

1.

Conveyor rollers have incorrect

1.

Adjust conveyor rollers to increase tension.

 

 

 

tension.

 

 

 

 

2.

Conveyor rollers contaminated with

2.

Clean conveyor rollers.

 

 

 

dirt or dust.

 

 

 

 

 

 

 

 

Emergency brake

stops

1.

Air pressure incorrect.

1.

Adjust air pressure to 75 PSI.

slow.

 

2.

Air leak in system.

2.

Find and fix air leaks.

 

 

3.

Brake rotor contaminated with oil.

3.

Clean brake rotor with automotive brake parts cleaner.

 

 

4.

Brake pads worn out.

4.

Replace brake pads.

 

 

 

 

 

Grinding noise when brak-

1.

Brakes severely worn out.

1.

Replace brake pads, have rotor turned (possibly replaced).

ing.

 

 

 

 

 

 

 

 

 

 

 

For your safety, turn switch OFF and dis- connect the machine from power source before any troubleshooting. Please refer to the adjustment section to make correc- tions.

G9983 15" Open-End Wide-Belt Sander

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Image 55
Contents OPEN-END WIDE-BELT Sander Page Table Of Contents Safety Instructions For Power Tools Safety25ft 50ft 100ft Length AMP RatingAdditional Safety Instructions For The Wide-Belt Sander Introduction Circuit Requirements 220V Single-PhaseGrounding WiringExtension Cords External Features Control Panel Machine FeaturesThese items are behind Left-hand access door Access DoorsUnpacking SET UPPiece Inventory Measure Hardware Recognition ChartSite Considerations Clean UpTo install the handwheel handle Beginning AssemblyHandwheel Handle To insert the platen PlatenTo set the platen even with the belt rollers To connect the air hose To install a sanding beltAir Hose Sanding BeltTo Tighten Belt Tension Sanding Belt Tension Pressure RollersTo Loosen Belt Tension Before you test run your machine Dust Collection Test RunRecommended adjustment checklist Recommended AdjustmentsGrit Type OperationsBefore Starting Choosing SandpaperTo change feed belt speeds Unplug the sander Conveyor Height Feed Belt SpeedThis is the load meter Load Meter OperationThree basic platen positions Platen Depth Cleaning PadsEmptying Filters MaintenanceCleaning Sanding Belts GeneralDate Approximate Hours Of Use Maintenance Performed Oscillation Timing Service AdjustmentsUse the knob on this valve to control Oscillation speed Oscillation SpeedOscillation Return Limit SwitchesTo adjust the oscillation return To adjust the limit switchesPressure Roller Depth To adjust the pressure roller depth Unplug the sanderPressure Roller Tension To adjust the pressure roller tension Unplug the sanderTo check the feed belt tracking To adjust the feed belt tracking Unplug the sanderFeed Belt Tension Feed Belt TrackingReplacing V-Belts Belt TensionG9983 15 Open-End Wide-Belt Sander To replace the graphite sheet Platen Graphite Air SystemReplacing Brakes Date Approximate Hours Of Use Service Performed Closure Machine Data Sheet Air Inlet Motor 5 6 8 9 10 11 14 Model G9983 Wiring Diagram 220 Volt Single Phase Platen Tool G9983 Parts Breakdown109108 124 111 110 112 Machine Base Roller Bracket LH G9983 Contact Roller Base 414 Machine Frame 621 622 620 601 619 623 Control BOX Symptom Possible Cause Corrective Action TroubleshootingTion Warranty and Returns Warranty Card Grizzly INDUSTRIAL, INC Page Call Today For a Free Full Color Catalog