Motor & Electrical (continued)
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| Possible Cause | Possible Solution | ||||
Motor | stalls | or | is | 1. | Sanding depth too aggressive. | 1. Reduce sanding depth or install coarser sandpaper. | |||
overloaded. |
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| 2. | Workpiece material is not suitable for this | 2. Only sand wood products; make sure moisture con- | ||||
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| tent is below 20% and there are no foreign materials |
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| in the workpiece. |
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| 3. Conveyor speed too fast for task. | 3. Decrease conveyor speed (feed rate). | ||
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| 4. | Dust collection ducting is poor. | 4. Seal all leaks, size ducts correctly, eliminate bends, | ||
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| and refer to Dust Collection Basics Handbook (ISBN |
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| 5. Air pressure brake solenoid is at fault. | 5. | Test/replace. | |
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| 6. Run capacitor is at fault. | 6. | Test/replace. | |
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| 7. Conveyor speed dial is at fault. | 7. Test and replace if faulty. | ||
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| 8. Motor connection is wired incorrectly. | 8. Correct motor wiring connections. | ||
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| 9. Plug/receptacle is at fault. | 9. Test for good contacts; correct the wiring. | ||
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| 10. Motor bearings are at fault. | 10. Test by rotating shaft; rotational grinding/loose shaft | ||
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| requires bearing replacement. |
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| 11. Machine is undersized for the task. | 11. Use new sandpaper with appropriate grit; reduce the | ||
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| feed rate/depth of sanding. |
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| 12. Motor has overheated. | 12. Clean off motor, let cool, and reduce workload. | ||
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| 13. Contactor not getting energized or has poor | 13. Test for power on all legs and contactor operation. | ||
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| contacts. |
| Replace if faulty. |
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| 14. Motor is at fault. | 14. Test/repair/replace. | ||
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| 15. Centrifugal switch is at fault. | 15. Adjust/replace centrifugal switch if available. | ||
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Sanding Operation |
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SYMPTOM |
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| POSSIBLE CAUSE | CORRECTIVE ACTION | ||||
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Grit rubs off the belt |
| 1. | Sanding belt has been stored in an incor- | 1. | Store sanding belt away from extremely dry or hot | ||||
easily. |
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| rect environment. |
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| 2. | Sanding belt has been folded or smashed. | 2. Store sanding belt flat, not folded or bent. | |
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Sanding | surfaces |
| 1. | Sanding depth too aggressive. | 1. | Reduce sanding depth or install coarser sandpaper. | |||
clog quickly or burn. |
| 2. | Sanding softwood. | 2. | Use different stock. Or, accept the characteristics | ||||
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| of the stock and plan on cleaning/replacing belts |
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Burn | marks | on |
| 1. | Using too fine of sanding grit. | 1. | Use a coarser grit sanding belt. | ||
workpiece. |
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| 2. | Sanding depth too aggressive. | 2. | Reduce sanding depth or install coarser sandpaper. | |
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| 3. | Work held still for too long. | 3. | Do not keep workpiece in one place for too long. |
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Glazed sanding sur- |
| 1. | Sanding wet stock. | 1. | Dry stock properly before sanding. | ||||
faces. |
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| 2. | Sanding stock with high residue. | 2. | Use different stock. Or, accept the characteristics |
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| of the stock and plan on cleaning/replacing sanding |
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| belts frequently. |
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Workpiece | slips | on |
| 1. | Dirty conveyor belt. | 1. | Clean conveyor belt. | ||
conveyor belt. |
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| 2. | Conveyor belt is worn. | 2. | Replace conveyor belt. | ||
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Uneven | thickness |
| 1. | Sanding drum not parallel to conveyor. | 1. | Adjust the conveyor to sanding drum parallelism | |||
from left to right of |
| 2. | Conveyor belt is worn. |
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board. |
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| 2. | Replace conveyor belt. |
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Machine | is | loud, |
| 1. | Excessive depth of cut. | 1. | Decrease depth of cut. | ||
overheats | or | bogs |
| 2. | Dull sanding belt. | 2. | Replace sanding belt. | ||
down in the cut. |
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| G0644 15" |