Grizzly G0644 owner manual Sanding Operation

Page 32

Motor & Electrical (continued)

Symptom

 

 

 

Possible Cause

Possible Solution

Motor

stalls

or

is

1.

Sanding depth too aggressive.

1. Reduce sanding depth or install coarser sandpaper.

overloaded.

 

 

2.

Workpiece material is not suitable for this

2. Only sand wood products; make sure moisture con-

 

 

 

 

 

 

 

machine.

 

tent is below 20% and there are no foreign materials

 

 

 

 

 

 

 

 

 

in the workpiece.

 

 

 

 

 

 

3. Conveyor speed too fast for task.

3. Decrease conveyor speed (feed rate).

 

 

 

 

 

4.

Dust collection ducting is poor.

4. Seal all leaks, size ducts correctly, eliminate bends,

 

 

 

 

 

 

 

 

 

and refer to Dust Collection Basics Handbook (ISBN

 

 

 

 

 

 

 

 

 

0-9635821-2-7) for further recommendations.

 

 

 

 

 

 

5. Air pressure brake solenoid is at fault.

5.

Test/replace.

 

 

 

 

 

 

6. Run capacitor is at fault.

6.

Test/replace.

 

 

 

 

 

 

7. Conveyor speed dial is at fault.

7. Test and replace if faulty.

 

 

 

 

 

 

8. Motor connection is wired incorrectly.

8. Correct motor wiring connections.

 

 

 

 

 

 

9. Plug/receptacle is at fault.

9. Test for good contacts; correct the wiring.

 

 

 

 

 

 

10. Motor bearings are at fault.

10. Test by rotating shaft; rotational grinding/loose shaft

 

 

 

 

 

 

 

 

 

requires bearing replacement.

 

 

 

 

 

 

11. Machine is undersized for the task.

11. Use new sandpaper with appropriate grit; reduce the

 

 

 

 

 

 

 

 

 

feed rate/depth of sanding.

 

 

 

 

 

 

12. Motor has overheated.

12. Clean off motor, let cool, and reduce workload.

 

 

 

 

 

 

13. Contactor not getting energized or has poor

13. Test for power on all legs and contactor operation.

 

 

 

 

 

 

 

contacts.

 

Replace if faulty.

 

 

 

 

 

 

14. Motor is at fault.

14. Test/repair/replace.

 

 

 

 

 

 

15. Centrifugal switch is at fault.

15. Adjust/replace centrifugal switch if available.

 

 

 

 

 

Sanding Operation

 

 

 

 

 

 

 

 

SYMPTOM

 

 

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

 

Grit rubs off the belt

 

1.

Sanding belt has been stored in an incor-

1.

Store sanding belt away from extremely dry or hot

easily.

 

 

 

 

 

 

rect environment.

 

temperatures.

 

 

 

 

 

 

2.

Sanding belt has been folded or smashed.

2. Store sanding belt flat, not folded or bent.

 

 

 

 

 

 

 

Sanding

surfaces

 

1.

Sanding depth too aggressive.

1.

Reduce sanding depth or install coarser sandpaper.

clog quickly or burn.

 

2.

Sanding softwood.

2.

Use different stock. Or, accept the characteristics

 

 

 

 

 

 

 

 

 

of the stock and plan on cleaning/replacing belts

 

 

 

 

 

 

 

 

 

frequently.

 

 

 

 

 

 

 

 

Burn

marks

on

 

1.

Using too fine of sanding grit.

1.

Use a coarser grit sanding belt.

workpiece.

 

 

 

 

2.

Sanding depth too aggressive.

2.

Reduce sanding depth or install coarser sandpaper.

 

 

 

 

 

 

3.

Work held still for too long.

3.

Do not keep workpiece in one place for too long.

 

 

 

 

 

 

Glazed sanding sur-

 

1.

Sanding wet stock.

1.

Dry stock properly before sanding.

faces.

 

 

 

 

 

2.

Sanding stock with high residue.

2.

Use different stock. Or, accept the characteristics

 

 

 

 

 

 

 

 

 

of the stock and plan on cleaning/replacing sanding

 

 

 

 

 

 

 

 

 

belts frequently.

 

 

 

 

 

 

 

 

Workpiece

slips

on

 

1.

Dirty conveyor belt.

1.

Clean conveyor belt.

conveyor belt.

 

 

 

2.

Conveyor belt is worn.

2.

Replace conveyor belt.

 

 

 

 

 

 

 

Uneven

thickness

 

1.

Sanding drum not parallel to conveyor.

1.

Adjust the conveyor to sanding drum parallelism

from left to right of

 

2.

Conveyor belt is worn.

 

(Page 32).

board.

 

 

 

 

 

 

 

2.

Replace conveyor belt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

is

loud,

 

1.

Excessive depth of cut.

1.

Decrease depth of cut.

overheats

or

bogs

 

2.

Dull sanding belt.

2.

Replace sanding belt.

down in the cut.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-30-

 

 

 

 

 

 

 

 

G0644 15" Open-End Wide Belt Sander

Image 32
Contents Model G0644 OPEN-END Wide Belt Sander Page Table of Contents Contact Info IntroductionForeword Machine Data Sheet G0644 15 Open-End Wide Belt Sander Basic Identification Model G0644 identificationOperation Control Identification Safety Instructions for Machinery G0644 15 Open-End Wide Belt Sander Safety Instructions for Wide Belt Sanders Circuit Requirements 220V OperationSetup Setup SafetyItems Needed for Setup UnpackingBox 2 Figure Qty Cabinet Stand InventoryBox 1 Figure Qty Hardware Recognition Chart G7895-Grizzly Citrus Degreaser Clean UpSite Considerations Mounting to Shop Floor Moving Assembling SanderPage Dust Collection To connect a dust collection hoseTest Run To test run the machineRecommended Adjustments Operation Safety Sanding Overview OperationsSanding Belt Replacement Choosing SandpaperGrit Class Usage To change the sanding beltSanding Conveyor Speed Depth of CutAmp load chart Sanding TipsTo adjust the sanding belt oscillation rate Sanding Belt Oscillation RateAccessories G8027-1 HP Dust CollectorH2845-PRO-STICKSanding Pad G8982-Shop Fox Roller Table Maintenance Cleaning Schedule LubricationAir Regulator/Filter To lubricate the elevation gearsService TroubleshootingSanding Operation Conveyor Belt Tensioning To tension the conveyor beltGib Adjustment To adjust the conveyor belt trackingTo adjust the gib Conveyor Belt TrackingTo check the sanding drum and conveyor par- allelism To adjust the sanding drum and conveyor par- allelismSanding Drum Conveyor Parallelism Air Pressure Safety Switch Adjusting Depth Cut Safety BarAdjusting Pressure Rollers To adjust the height of the pressure rollersReplacing Conveyor Belt To replace the conveyor beltRear conveyor roller bracket Unattached Electrical Wiring Overview Electrical Box & Control Panel Wiring Diagram Electrical Components Sanding motor wiring PagesAir System Diagram Parts Breakdown Parts List DescriptionTube Connector Label Placement & List Page Page Warranty and Returns