Chicago Electric 66615 Maintenance Servicing, Inspection, Maintenance, Cleaning

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Maintenance And

Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

To prevent serious injury

from accidental operation:

Turn the Power Switch (11) off and unplug the Polisher from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

To prevent serious injury from tool failure:

Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Inspection, Maintenance, and

Cleaning

1.BEFORE EACH USE, inspect the general condition of the Polisher. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation.

2.After Use, clean external surfaces of the tool with clean cloth. Do not immerse any part of the tool in liquid. Remove the Bonnet (52, 53) from the tool when not in use. This will allow the Bonnet to dry and retain its original shape. The Bonnets may be machine- washed in cold water with detergent.

Then machine-dry the Bonnets at medium heat.

3.Carbon Brush Maintenance:

IMPORTANT: Cleaning or replacing the Carbon Brushes (19) should only be done by a qualified service technician.

a.The Carbon Brushes (19) may require maintenance when the motor performance of the tool decreases or stops working completely. To maintain the Brushes:

b.First remove Right and Left Handles

(2,9).

c.Remove the two Carbon Brushes (19) from the housing. Keep track of which orientation the old Carbon Brushes were in to prevent needless wear if they will be reinstalled.

d.If either Carbon Brush (19) is worn down by more than 1/2, replace both Carbon Crushes.

e.To clean old Carbon Brushes (19) before reusing them, rub the contact areas with a pencil eraser.

f.Reinsert the old Carbon Brushes (19) in the same orientation to reduce wear.

g.When installing the Carbon Brushes (19), make sure the carbon portions of the Carbon Brushes contact the Motor Armature, and that the Springs face away from the Motor. Also, make sure the Springs operate freely.

Note: New Carbon Brushes (19) tend to spark when first used until they wear and conform to the Motor’s Armature.

4.WARNING! If the Power Cord (5) of this Polisher is damaged, it must be replaced only by a qualified service technician.

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For technical questions, please call 1-800-444-3353.

SKU 66615

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Contents For technical questions or replacement parts, please call Electronic PolisherSave all warnings and instructions for future reference General Power Tool Safety WarningsSave This Manual For technical questions, please callIncreased risk of electric shock if your body is grounded Safety Warnings Common for Sanding or Polishing Operations For technical questions, please call Kickback and Related Warnings Vibration Safety Safety Warnings Specific for Sanding OperationsSafety Warnings Specific for Polishing Operations Extension Cords GroundingDouble Insulated Tools Tools with Two Prong Plugs See Outlets for 2-Prong PlugSymbology 25’ 50’ 75’ 100’ 150’Instructions for putting Into use SpecificationsASSEMBLYUnpacking Operating Instructions Tool Set UpWork Piece and Work Area Set Up See Figures a and BSee Figure C General Operating InstructionsTo Wax An Object To Polish An Object See Figures a and B To Sand An ObjectMaintenance Servicing Inspection, Maintenance, CleaningTroubleshooting Problem Possible Causes Likely SolutionsPlease Read the Following Carefully Assembly Diagram Record Product’s Serial Number HereLimited 90 DAY Warranty