Sanyo CG1411 When Installing…, If Necessary, Get Help, Case of Improper Installation, Others

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IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or

WARNING unsafe practice which can result in severe personal injury or

When Installing…

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

CAUTION

death.

This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Systems)

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improp- er installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING When Wiring

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause over- heating at connection points and a possible fire hazard.

When Transporting

Be careful when picking up and moving the indoor and out- door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu- minum fins on the air conditioner can cut your fingers.

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

When Servicing

Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

Others

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on con- tact with fire or heat, can produce dangerously toxic gas.

Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.

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Contents GAS Heater AIR Conditioner When Transporting When Installing…Case of Improper Installation When Connecting Refrigerant TubingTable of Contents Troubleshooting IiiTemperature Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeKGS1411 SpecificationsUnit Specifications CG1411Safety Devices Dimensions & WeightGovernor Setting Pressure BurnerMajor Component Specifications Indoor UnitCompressor Outdoor UnitGas Connection External FinishCombination Gas Valve NozzleRefrigerant Heater IgniterThermistor Coil sensor Other Component SpecificationsTransformer ATR-1581T2-U Thermistor Room sensorTransformer TR 4FF4L510034000 Power Relay PRAuto Reset Temperature Limiting Thermistor 1 Discharge pressure PB3M-41EDimensional Data UnitLocation of Service Valves Internal Components PCB aPTC Gas Nozzle Major ComponentsCombination Gas Valve Proportional Control Valve Main Burner Combustion BlowerRefrigerant Heater Refrigerant Flow Diagram Refrigerant Flow DiagramHeating Characteristics Performance ChartsCooling Characteristics Performance DataHeating Air Throw Distance ChartsCooling Cooling Capacity Heating Capacity 100CG1411 Cooling Electrical CharacteristicsElectrical Data Electric Wiring Diagrams Indoor unit KGS1411BM RV1 RV2 GV1 GV2 Printed circuit board POW-CG1411 SD3Installation Instructions Installation Site SelectionHot air Heat source Outdoor unit Obstacle above Recommended Wire Length and Diameter Wiring System DiagramRemovable mounting Remote Control Unit Installation PositionMounting on a Wall Non-removable mountingHeating FunctionMotion Explanation CoolingCombustion Safety ControlsCombustion Control Room Temperature Control CoolingFreeze Prevention Cooling Heating Refrigerant Control ThermistorSave Function Reset FunctionCombustion Saving Function Cold Draft Prevention Function During Heating Operation Fan Speed Control During Cooling Operation Automatic fan speedDry Operation Dehumidification Changing fan speed Automatic Automatic OperationNormal During Cooling OperationDry B Zone Freeze PreventionCooling / Dry Cooling Zone Dry a Zone Overload Prevention Heating Operation Flowcharts Cooling, DryOperation starts Operation lamp How to remove grille Procedure for Dismantling the UnitProcedure for Dismantling the Indoor Unit How to remove PCBsHow to remove electrical component box How to remove drain panHow to detach heat exchanger How to detach fan and fan motorHow to detach the rear panel Procedure for Dismantling the Outdoor UnitHow to remove the external panels How to detach the combustion blowerHow to detach combination valve and gas conduit How to detach combination valveHow to detach gas nozzle How to detach ignition probe and flame sensor electrodeHow to detach burner unit Manifold Pressure Indoor Unit Alarm SignalPoints to Diagnose Checking Electrical Components Components11-3-2 Indoor Unit 11-3-3 Outdoor UnitTroubleshooting Check Before and After TroubleshootingIncorrect Wiring of Inter-unit Wiring Malfunction in Power SupplyAbnormalities in Power Transformer Thermistor Abnormality Indoor Unit Only Protective Circuit of Outdoor Burner Unit OperatedPower Circuit Wiring Error Indoor Fan is DefectiveOutdoor Unit Compressor Motor Overload Relay Has Operated Outdoor Unit Power Supply FailureOutdoor Unit Power Transformer Defective Outdoor Unit Fan Motor Defective Outdoor Unit Fan Does Not WorkOutdoor Unit Compressor Motor Defective Louver Motor Defective Flap Motor Does Not WorkHeating Operation Not Possible Thermistor 1 DefectiveIgnition Failure Safety Device OperatedErroneous Flame Detection Erroneous Flame-Out Condition Reversing Valve Failure Combustion Blower Motor Abnormal Revolution12-6-8. ON/OFF Valve Failure Reset Method When Error Occurs During Heating Operation Failure Display on Outdoor Unit and Correction Method DC0VSpecial Precautions When Servicing the Unit BLK/WHT Connector Attachment for ServicingEvacuation Using Vacuum Pump Refrigerant RecoveryService on Outdoor Unit Refer to Service Valve Construction shown in FigCharging Gradation Level before VolumeRefrigerant Charging ChargingReattaching BLK/WHT Connectors for Operation Appendix For Your Safety Read Before Operation What to do if YOU Smell GASProduct Information ContentsAlert Symbols Features Installation Location Electrical RequirementsSafety Instructions Air outlet Names of PartsAir intakes Outdoor Condensing UnitTimer lamp OFF position does not disconnect the power. Use the mainPower switch to turn off power completely ReceiverSET Temp Timer OFF button TEMP. setting buttonsButton Timer on button TransmitterGreen or red Auto HR. Timer buttonHour off timer Red HeatUsing the Remote Control Unit ACL button CoverUsing the Remote Control Unit Operation with the Remote Control Unit Press the ON/OFF operation buttonOperation with the Remote Control Unit Manual Operation Temperature is Automatic Cooling and DRY mode Heating mode ManualWhen difference between Room temperature and set Temperature is Over High Below 2 F MediumNight Setback Mode is used for saving energy Fan OnlySetting Temperature Press Hour Hours Setting Temperature Press Hour TimeButton Heating Mode Button TimeHeating performance Special RemarksHow it works? Clicking sound is heard from the air conditionerCancellation procedure Press the Cancel button Using the 12-Hour on and OFF TimerSetting procedure Using the 1-Hour OFF Timer Sweep function Adjusting the Airflow DirectionSetting the airflow manually Casing and Grille Indoor Unit Operation without the Remote Control UnitCare and Cleaning Air intake grille Anti-mold filter How to remove the anti-mold filterHow to replace the anti-mold filter Anti-mold filterArm AirFilter Operating Range TroubleshootingTips for Energy Saving For Parts or Service Contact

KGS1411, CG1411 specifications

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