Sanyo KGS1411, CG1411 service manual Checking Electrical Components

Page 55

11-3. Checking Electrical Components

11-3-1. Components

Flow

 

Measurement Target

 

 

(Normal) Upper: Volt, Amp.

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

CO. No.

 

Wire Color

(Normal) Lower: Resistance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

T

 

WHT – BLU

DC

1 – 12 (Pulse)

Flap motor

 

 

 

300 – 450 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLU – BRN

AC

100 – 130 V

 

2

 

S

 

 

30 – 60 Ω

 

 

Indoor fan motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED – BLU

DC

1 – 12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

More than 3000 Pulse/min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50°F (10°C)

9.0 – 11.0 kΩ

Indoor

3

 

Z

 

1WHT – GRY2

68°F (20°C)

5.5 – 7.0 kΩ

 

 

room temperature sensor

 

 

 

 

 

 

 

 

86°F (30°C)

3.5 – 4.5 kΩ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

U

 

3BLK – BLK4

50°F (10°C)

100 – 120 kΩ

Indoor

 

 

68°F (20°C)

50 – 60 kΩ

coil temperature sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

B

 

BLK – BLK

AC

100 – 130 V

Reversing valve

 

 

 

300 – 400 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK – WHT

1 – 5 Ω

 

 

 

6

 

R

 

WHT – PNK

 

 

Compressor

 

 

 

 

 

BLK – PNK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

Terminal block

 

WHT

3 – 5 A

 

 

Ampere current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

68°F (20°C)

9.8 – 10.8 KΩ

Outdoor

8

 

KM

 

BLK – BLK

86°F (30°C)

6.8 – 7.3 KΩ

 

 

thermistor 1, 2

 

 

 

 

 

 

 

 

140°F (60°C)

2.4 – 2.6 KΩ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

PUR – PUR

AC

30 – 115 V

Combustion blower motor

9

 

 

 

10 – 30 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

RED – BLU

DC

1 – 5 V

 

 

Combustion blower motor

 

 

 

 

 

 

 

 

More than 1000 Pulse/min.

fan speed sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

!

 

O

 

BLU – BLU

DC

5 – 24 V

 

 

Proportional

 

 

 

40 – 160 Ω

control valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"

 

J

 

BLK – Ground

AC

100 – 130 V

Flame sensor probe

 

 

More than DC 1 µA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#

 

P

 

YEL – YEL

Not more than DC 1 V

Thermal fuse

 

 

Not more than 1 Ω

bimetal thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

 

I

 

WHT – WHT

DC

90 – 120 V

Gas valve 1

 

 

 

1 – 2.5 kΩ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

%

 

I

 

ORG – ORG

DC

90 – 120 V

Gas valve 2

 

 

 

1 – 2.5 kΩ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

&

 

G

 

RED – RED

AC

100 – 130 V

Ignition transformer

 

 

 

 

 

 

 

 

 

 

 

 

(

 

E

 

BLK – BLK

AC

100 – 130 V

ON/OFF valve 1

 

 

 

300 – 500 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

)

 

F

 

BLK – BLK

AC

100 – 130 V

ON/OFF valve 2

 

 

 

300 – 500 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

WHT – BLU

AC

100 – 130 V

 

 

 

 

 

 

 

 

 

 

 

 

~

 

V

 

WHT – BRN

 

70 – 150 Ω

Outdoor fan motor

 

 

 

WHT – PNK

 

300 – 500 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

W

 

PNK – PNK

Not more than AC 1 V

Overload relay

 

 

Not more than 1 Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation

 

 

Outdoor Unit Voltage at Terminal Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2

 

1 3

 

1 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling • Dry

 

100 – 130 V

 

100 – 130 V

0 V

 

 

 

 

 

 

 

 

 

 

 

 

Heating

 

100 – 130 V

 

100 – 130 V

100 – 130 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

0 V

 

100 – 130 V

0 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51

Image 55
Contents GAS Heater AIR Conditioner When Connecting Refrigerant Tubing When Installing…Case of Improper Installation When TransportingTable of Contents Iii TroubleshootingOperating Range Temperature Indoor Air Intake Temp Outdoor Air Intake TempCG1411 SpecificationsUnit Specifications KGS1411Burner Dimensions & WeightGovernor Setting Pressure Safety DevicesIndoor Unit Major Component SpecificationsExternal Finish Outdoor UnitGas Connection CompressorIgniter NozzleRefrigerant Heater Combination Gas ValveThermistor Room sensor Other Component SpecificationsTransformer ATR-1581T2-U Thermistor Coil sensorThermistor 1 Discharge pressure PB3M-41E Power Relay PRAuto Reset Temperature Limiting Transformer TR 4FF4L510034000Unit Dimensional DataLocation of Service Valves PCB a Internal ComponentsPTC Combination Gas Valve Proportional Control Valve Major ComponentsGas Nozzle Combustion Blower Main BurnerRefrigerant Heater Refrigerant Flow Diagram Refrigerant Flow DiagramPerformance Data Performance ChartsCooling Characteristics Heating CharacteristicsCooling Air Throw Distance ChartsHeating Cooling Capacity 100 Heating CapacityElectrical Data Electrical CharacteristicsCG1411 Cooling Indoor unit KGS1411 Electric Wiring DiagramsBM RV1 RV2 GV1 GV2 SD3 Printed circuit board POW-CG1411Installation Site Selection Installation InstructionsHot air Heat source Outdoor unit Obstacle above Wiring System Diagram Recommended Wire Length and DiameterNon-removable mounting Remote Control Unit Installation PositionMounting on a Wall Removable mountingCooling FunctionMotion Explanation HeatingCombustion Control Safety ControlsCombustion Cooling Room Temperature ControlFreeze Prevention Cooling Heating Thermistor Refrigerant ControlCombustion Saving Function Reset FunctionSave Function Cold Draft Prevention Function During Heating Operation During Cooling Operation Automatic fan speed Fan Speed ControlDry Operation Dehumidification During Cooling Operation Automatic OperationNormal Changing fan speed AutomaticCooling / Dry Cooling Zone Dry a Zone Freeze PreventionDry B Zone Overload Prevention Heating Cooling, Dry Operation FlowchartsOperation starts Operation lamp How to remove PCBs Procedure for Dismantling the UnitProcedure for Dismantling the Indoor Unit How to remove grilleHow to remove drain pan How to remove electrical component boxHow to detach fan and fan motor How to detach heat exchangerHow to detach the combustion blower Procedure for Dismantling the Outdoor UnitHow to remove the external panels How to detach the rear panelHow to detach combination valve How to detach combination valve and gas conduitHow to detach burner unit How to detach ignition probe and flame sensor electrodeHow to detach gas nozzle Points to Diagnose Indoor Unit Alarm SignalManifold Pressure Components Checking Electrical Components11-3-3 Outdoor Unit 11-3-2 Indoor UnitCheck Before and After Troubleshooting TroubleshootingAbnormalities in Power Transformer Malfunction in Power SupplyIncorrect Wiring of Inter-unit Wiring Protective Circuit of Outdoor Burner Unit Operated Thermistor Abnormality Indoor Unit OnlyIndoor Fan is Defective Power Circuit Wiring ErrorOutdoor Unit Power Transformer Defective Outdoor Unit Power Supply FailureOutdoor Unit Compressor Motor Overload Relay Has Operated Outdoor Unit Compressor Motor Defective Outdoor Unit Fan Does Not WorkOutdoor Unit Fan Motor Defective Thermistor 1 Defective Flap Motor Does Not WorkHeating Operation Not Possible Louver Motor DefectiveErroneous Flame Detection Safety Device OperatedIgnition Failure Erroneous Flame-Out Condition 12-6-8. ON/OFF Valve Failure Combustion Blower Motor Abnormal RevolutionReversing Valve Failure Reset Method When Error Occurs During Heating Operation DC0V Failure Display on Outdoor Unit and Correction MethodBLK/WHT Connector Attachment for Servicing Special Precautions When Servicing the UnitRefer to Service Valve Construction shown in Fig Refrigerant RecoveryService on Outdoor Unit Evacuation Using Vacuum PumpCharging VolumeRefrigerant Charging Charging Gradation Level beforeReattaching BLK/WHT Connectors for Operation Appendix What to do if YOU Smell GAS For Your Safety Read Before OperationAlert Symbols ContentsProduct Information Features Electrical Requirements Installation LocationSafety Instructions Outdoor Condensing Unit Names of PartsAir intakes Air outletReceiver OFF position does not disconnect the power. Use the mainPower switch to turn off power completely Timer lampSET Temp Transmitter TEMP. setting buttonsButton Timer on button Timer OFF buttonRed Heat HR. Timer buttonHour off timer Green or red AutoACL button Cover Using the Remote Control UnitUsing the Remote Control Unit Press the ON/OFF operation button Operation with the Remote Control UnitOperation with the Remote Control Unit Manual Operation Temperature is Over High Below 2 F Medium Automatic Cooling and DRY mode Heating mode ManualWhen difference between Room temperature and set Temperature isFan Only Night Setback Mode is used for saving energyButton Time Setting Temperature Press Hour TimeButton Heating Mode Setting Temperature Press Hour HoursClicking sound is heard from the air conditioner Special RemarksHow it works? Heating performanceSetting procedure Using the 12-Hour on and OFF TimerCancellation procedure Press the Cancel button Using the 1-Hour OFF Timer Setting the airflow manually Adjusting the Airflow DirectionSweep function Care and Cleaning Operation without the Remote Control UnitCasing and Grille Indoor Unit Anti-mold filter Anti-mold filter How to remove the anti-mold filterHow to replace the anti-mold filter Air intake grilleFilter AirArm Tips for Energy Saving TroubleshootingOperating Range For Parts or Service Contact

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