Sanyo KGS1411, CG1411 service manual Installation Instructions, Installation Site Selection

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7. INSTALLATION INSTRUCTIONS

7-1. Installation Site Selection

7-1-1. Indoor Unit

WARNING

AVOID:

To prevent abnormal heat generation and the possibility of fire, do not place obsta- cles, enclosures and grilles in front of or surrounding the air conditioner in a way that may block air flow.

2"(5 cm) min.

￿2"(5 cm)2"(5 cm)

min.min.

Front View

direct sunlight.

nearby heat sources that may affect performance of the unit.

areas where leakage of flammable gas may be expected.

places where large amounts of oil mist exist.

DO:

 

 

Fig. 1

 

 

 

Tubing length (L)

 

INDOOR

 

 

UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

Elevation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTDOOR

 

 

difference (H)

 

 

 

 

 

 

UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

select an appropriate position from which every cor-

ner of the room can be uniformly cooled. (High on a

wall is best.)

select a location that will hold the weight of the unit.

select a location where tubing and drain hose have

the shortest run to the outside.

allow room for operation and maintenance as well as

unrestricted air flow around the unit. (Fig. 1)

install the unit within the maximum elevation differ-

ence (H) above the outdoor unit and within a total

Fig. 2

CAUTION

For stable operation of the air conditioner, do not install wall-mounted type indoor units under 5 ft. (1.5 m) from floor level.

Indoor unit

Wall

Minimum height from floor level 5 ft. (1.5 m)

tubing length (L) from the outdoor unit as detailed in

Table 1 and Fig. 2.

Table 1

Floor level

Fig. 3

 

Max. Allowable Tubing

Min. Allowable Tubing

Limit of Tubing

Limit of Elevation

Required Amount of

Model

Length at Shipment

Length at Shipment

Length (L)

Difference (H)

Additional Refrigerant

 

ft. (m)

ft. (m)

ft. (m)

ft. (m)

oz./ft. (g/m)*

 

 

 

 

 

 

CG1411

25 (7.5)

13 (4)

49 (15)

23 (7)

0.27 (15)

 

 

 

 

 

 

*If total tubing length becomes 25 to 49 ft. (7.5 to 15 m) (max.), charge additional refrigerant (R22) by 0.27 oz./ft. (15 g/m). No additional compressor oil is necessary.

25

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Contents GAS Heater AIR Conditioner Case of Improper Installation When Installing…When Transporting When Connecting Refrigerant TubingTable of Contents Iii TroubleshootingOperating Range Temperature Indoor Air Intake Temp Outdoor Air Intake TempUnit Specifications SpecificationsKGS1411 CG1411Governor Setting Pressure Dimensions & WeightSafety Devices BurnerIndoor Unit Major Component SpecificationsGas Connection Outdoor UnitCompressor External FinishRefrigerant Heater NozzleCombination Gas Valve IgniterTransformer ATR-1581T2-U Other Component SpecificationsThermistor Coil sensor Thermistor Room sensorAuto Reset Temperature Limiting Power Relay PRTransformer TR 4FF4L510034000 Thermistor 1 Discharge pressure PB3M-41EUnit Dimensional DataLocation of Service Valves PCB a Internal ComponentsPTC Gas Nozzle Major ComponentsCombination Gas Valve Proportional Control Valve Combustion Blower Main BurnerRefrigerant Heater Refrigerant Flow Diagram Refrigerant Flow DiagramCooling Characteristics Performance ChartsHeating Characteristics Performance DataHeating Air Throw Distance ChartsCooling Cooling Capacity 100 Heating CapacityCG1411 Cooling Electrical CharacteristicsElectrical Data Indoor unit KGS1411 Electric Wiring DiagramsBM RV1 RV2 GV1 GV2 SD3 Printed circuit board POW-CG1411Installation Site Selection Installation InstructionsHot air Heat source Outdoor unit Obstacle above Wiring System Diagram Recommended Wire Length and DiameterMounting on a Wall Remote Control Unit Installation PositionRemovable mounting Non-removable mountingMotion Explanation FunctionHeating CoolingCombustion Safety ControlsCombustion Control Cooling Room Temperature ControlFreeze Prevention Cooling Heating Thermistor Refrigerant ControlSave Function Reset FunctionCombustion Saving Function Cold Draft Prevention Function During Heating Operation During Cooling Operation Automatic fan speed Fan Speed ControlDry Operation Dehumidification Normal Automatic OperationChanging fan speed Automatic During Cooling OperationDry B Zone Freeze PreventionCooling / Dry Cooling Zone Dry a Zone Overload Prevention Heating Cooling, Dry Operation FlowchartsOperation starts Operation lamp Procedure for Dismantling the Indoor Unit Procedure for Dismantling the UnitHow to remove grille How to remove PCBsHow to remove drain pan How to remove electrical component boxHow to detach fan and fan motor How to detach heat exchangerHow to remove the external panels Procedure for Dismantling the Outdoor UnitHow to detach the rear panel How to detach the combustion blowerHow to detach combination valve How to detach combination valve and gas conduitHow to detach gas nozzle How to detach ignition probe and flame sensor electrodeHow to detach burner unit Manifold Pressure Indoor Unit Alarm SignalPoints to Diagnose Components Checking Electrical Components11-3-3 Outdoor Unit 11-3-2 Indoor UnitCheck Before and After Troubleshooting TroubleshootingIncorrect Wiring of Inter-unit Wiring Malfunction in Power SupplyAbnormalities in Power Transformer Protective Circuit of Outdoor Burner Unit Operated Thermistor Abnormality Indoor Unit OnlyIndoor Fan is Defective Power Circuit Wiring ErrorOutdoor Unit Compressor Motor Overload Relay Has Operated Outdoor Unit Power Supply FailureOutdoor Unit Power Transformer Defective Outdoor Unit Fan Motor Defective Outdoor Unit Fan Does Not WorkOutdoor Unit Compressor Motor Defective Heating Operation Not Possible Flap Motor Does Not WorkLouver Motor Defective Thermistor 1 DefectiveIgnition Failure Safety Device OperatedErroneous Flame Detection Erroneous Flame-Out Condition Reversing Valve Failure Combustion Blower Motor Abnormal Revolution12-6-8. ON/OFF Valve Failure Reset Method When Error Occurs During Heating Operation DC0V Failure Display on Outdoor Unit and Correction MethodBLK/WHT Connector Attachment for Servicing Special Precautions When Servicing the UnitService on Outdoor Unit Refrigerant RecoveryEvacuation Using Vacuum Pump Refer to Service Valve Construction shown in FigRefrigerant Charging VolumeCharging Gradation Level before ChargingReattaching BLK/WHT Connectors for Operation Appendix What to do if YOU Smell GAS For Your Safety Read Before OperationProduct Information ContentsAlert Symbols Features Electrical Requirements Installation LocationSafety Instructions Air intakes Names of PartsAir outlet Outdoor Condensing UnitPower switch to turn off power completely OFF position does not disconnect the power. Use the mainTimer lamp ReceiverSET Temp Button Timer on button TEMP. setting buttonsTimer OFF button TransmitterHour off timer HR. Timer buttonGreen or red Auto Red HeatACL button Cover Using the Remote Control UnitUsing the Remote Control Unit Press the ON/OFF operation button Operation with the Remote Control UnitOperation with the Remote Control Unit Manual Operation When difference between Room temperature and set Automatic Cooling and DRY mode Heating mode ManualTemperature is Temperature is Over High Below 2 F MediumFan Only Night Setback Mode is used for saving energyButton Heating Mode Setting Temperature Press Hour TimeSetting Temperature Press Hour Hours Button TimeHow it works? Special RemarksHeating performance Clicking sound is heard from the air conditionerCancellation procedure Press the Cancel button Using the 12-Hour on and OFF TimerSetting procedure Using the 1-Hour OFF Timer Sweep function Adjusting the Airflow DirectionSetting the airflow manually Casing and Grille Indoor Unit Operation without the Remote Control UnitCare and Cleaning How to replace the anti-mold filter Anti-mold filter How to remove the anti-mold filterAir intake grille Anti-mold filterArm AirFilter Operating Range TroubleshootingTips for Energy Saving For Parts or Service Contact

KGS1411, CG1411 specifications

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