Sanyo CL1852, XS1852, C1852 service manual Please Read Before Starting, If Necessary, Get Help

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Important

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must :

ÚCarefully read this instruction booklet before beginning.

ÚFollow each installation or repair step exactly as shown.

ÚObserve all local, state, and national electrical codes.

ÚPay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or

CAUTION unsafe practice which can result in personal injury or product or

property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

……………………………………………………………………

ELECTRICAL SHOCK CAN CAUSE SEVERE

PERSONAL INJURY OR DEATH. ONLY A

QUALIFIED, EXPERIENCED ELECTRICIAN

SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate ground- ing can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheat- ing at connection points and a possible fire hazard.

When Transporting

……………………………………………………………………

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

……………………………………………………………………

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

…In an area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Sys-tems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

……………………………………………………………………

Ventilate the room well, in the event that refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.

Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

NOTE

Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas”.

When Servicing

……………………………………………………………………

Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site when installation is finished. Check that no metal scraps or bits of wiring have been left inside the unit.

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Contact of refrigerant gas with fire or heat can produce poisonous gas.

Confirm after installation that no refrigerant gas is leaking. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.

SM830079

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Contents Technical Data Indoor Unit Outdoor Unit XS1852 C1852Please Read Before Starting If Necessary, Get HelpTable of Contents Introduction Read Me First XS1852 / CL1852 Operating RangeXS1852 / C1852 Specifications Unit SpecificationsData Subject to Change Without Notice Major Component Specifications Indoor Unit Fan motorMajor Component Specifications Outdoor Unit CompressorOther Component Specifications Indoor Unit Model No XS1852 Power TransformerOther Component Specifications Outdoor Unit Model No CL1852Dimensional Data Indoor Unit XS1852Outdoor Unit C1852, CL1852 Performance Charts 230VAIR Throw Distance Chart Model XS1852To prevent heat loss and wet floors due to dripping Refrigerant Flow DiagramInsulation of Refrigerant Tubing Installation Instructions Tubing LengthSelecting the Installation Site AvoidBaffle Plates for the Outdoor Unit CL×× models only ÃInstall the outdoor unitChoose a place that is well ventilated Electrical Wiring General Precautions on Wiring Wiring System Diagram ModelsElectrical Data Electric Wiring Diagram Electrical Wiring DiagramsSchematic Diagram Outdoor Unit C1852 Outdoor Unit CL1852 Room Temperature Control Processes and FunctionsFreeze Prevention Drain Pump ControlMedium Service Procedures 1334XS Check remote control unit There is a possibility of short circuitCheck. auxiliary relay Check Operation selector switch in the indoor unitTransformer in indoor unit Check fuse on the P.C.B. Ass’y in the indoor unit FMIOutdoor Unit does not Run Check Cool / FAN selector switch in the remote control unitCheck set temperature Check float switch Refer to 11 Drain Pump Control Check compressor motor magnetic contactorSome Part does not Operate Indoor Unit does not RunIndoor fan and louver motor do not run Indoor fan does not runCompressor does not Run Outdoor Fan does not RunOutdoor Fan does not Run for CL1852 Poor Cooling Excessive CoolingRoom temp. Sensor in the remote control unit is defective Operation of Major Electrical PartsPower Supply Wires Measurement of Insulation Re- sistance for Electrical partsChecking the Protective Devices Compressor motor thermal protector . . . . . . Outdoor unitIndoor fan motor FMI Indoor unit Measure the coil resistance Motor capacitor Both in indoor and outdoor unitMethod Used to Replace Fuse on PCB Ass’y Thermistor Characteristic CurveContinuity of fuse on P.C.B. Ass’y Central Region
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