Sanyo C1271, CL0971, CL1271 Troubleshooting, Precautions before Performing Inspection or Repair

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9. TROUBLESHOOTING

9-1. Precautions before Performing Inspection or Repair

After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.

High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge (charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be careful not to touch any electrified parts before the controller LED (red) turns OFF.

If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.

9-2. Method of Self-Diagnostics

Follow the procedure below to perform detailed trouble diagnostics.

NOTE

1:If the operation lamp blinks every 0.5 seconds immediately when the power is turned ON, there is an external ROM (OTP data) failure on the indoor circuit board, or a ROM socket insertion problem, or the ROM has not been installed.

2:The failure mode is stored in memory even when the power is not ON. Follow the procedure below to perform diagnostics.

PROCEDURE

After turning on power to the air conditioner, use the remote controller and follow the steps below to execute self-diagnostics.

Step 1: Press and hold the remote controller ION button and 1 HR TIMER button. Then, press and hold the ACL (reset) button with a pointed object such as the tip of a pen. After 5 seconds, release ACL button first, then release ION and 1 HR TIMER buttons, "oP-1" (test run) appears, blinking in the remote controller clock display area.

Step 2: Next, press the 1 HR TIMER button once to change the display from "oP-1" to "oP-3" (self-diagnostics). (The display continues to blink.)

Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.

The self-diagnostics function utilizes the 3 indicator lamps on the main unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to report the existence of sensor trouble or a protective operation. (The lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.) Self-diagnostics is completed when the buzzer sounds 3 short beeps.

A maximum of 3 self-diagnostics reports are displayed, for 5 seconds each, beginning with the most recent report. Following this display the lamps turn OFF. In order to view the self-diagnostics results again, press the ON/OFF button again.

The 3 lamps remain OFF if no trouble has occurred.

<IMPORTANT> After self-diagnostics is completed, be sure to press the ACL (reset) button to return to normal mode. The air conditioner will not operate if this is not done.

ION button

<Clock display > Test run mode

Self-diagnostics mode

ON/OFF operation button

1HR.

TIMER button

ACL (Reset) button

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Contents DC Inverter Split System AIR Conditioner KS0971 + C0971 + CL0971 KS1271 + C1271 + CL1271Please Read Before Starting Table of Contents Checking Electrical Components Models KS0971 + C0971 KS1271 + C1271 Operating RangeModels KS0971 + CL0971 KS1271 + CL1271 Specifications Unit SpecificationsKS0971 C0971KS1271 C1271CL0971 CL1271 Major Component Specifications Indoor UnitCB-KS1271 Microprocessor 250V 3A Outdoor Unit Outdoor Unit C0971Outdoor Unit C1271 Outdoor Unit CL0971 Outdoor Unit CL1271 Other Component Specifications Dimensional Data Indoor Unit KS0971Outdoor Unit C0971 C1271 CL0971 CL1271Refrigerant Flow Diagram Refrigerant Flow DiagramInsulation of Refrigerant Tubing After a tube has been insulated To break or crackTemperature Charts Performance DataIndoor Unit KS0971  Outdoor Unit CL0971 Indoor Unit KS1271  Outdoor Unit C1271 Indoor Unit KS1271  Outdoor Unit CL1271 Cooling Capacity Power Supply 115V Single Phase 60Hz Cooling CapacityC0971 / CL0971 C1271 / CL1271 Cooling Capacity Low Ambient 11,900 BTU/h Cooling Vertical distance ft Air Throw Distance ChartsRoom air temp F 26.7C Fan speed High Horizontal distance ft Air Axis Vertical Electrical Data Electrical CharacteristicsC0971 Cooling CL1271 C1271 CoolingIndoor Unit KS0971 KS1271 Electric Wiring Diagrams8FA2-5257-71600-0 Outdoor Unit C0971 C1271 WHT REDOutdoor Unit CL0971 CL1271 Maintenance Address Setting of the Remote Control UnitHow to Disconnect How to ConnectFunctions Operation FunctionsEmergency operation PAM- controlTimer backup Lamp colorsCompressor discharge temperature control Protective FunctionsFreeze prevention CT Peak current cut-off controlPrecautions before Performing Inspection or Repair TroubleshootingMethod of Self-Diagnostics Self-diagnostics Lamps Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsReplace the controller Replace the circuit board or the fuseSerial Communication Error Identification Procedure Off Blinking IlluminatedBefore the Operation Condition E01Terminal board Outdoor Unit Condition E12 Trouble Diagnosis of Fan Motor Outdoor Fan MotorNoise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Power Supply Cord Checking Electrical ComponentsMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Refrigerant R410A Special Precautions When Servicing Unit Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionNever charge a large amount Unit. This may causeDamage to the compressor ExampleWelding leaking points Case Refrigerant is LeakingRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsKS0971 + C0971 + CL0971 KS1271 + C1271 + CL1271 Features Alert Symbols ContentsProduct Information Safety Instructions Installation LocationElectrical Requirements Names of Parts Green and FAN green mode This lamp lights during operation in the Quiet modeUnit Display and Operation Button Quiet lampRemote Control Unit Display Remote Control Unit HR. Timer buttonAdvance button TransmitterSetting to provide a quieter operating sound Set times every day. For details, see Setting the TimerAir conditioner reduces the humidity in the room Air conditioner makes the room coolerHow to Install Batteries Using the Remote Control UnitACL button ALL Clear Using the Remote Control Unit Operation with the Remote Control Unit Press the Mode selector button and select the desired modePress the TEMP. setting buttons to change the temperature Set the FAN Speed selector button to the setting you wantOperation with the Remote Control Unit Press the ON/OFF operation buttonCooling and DRY Mode Night Setback Mode is used for saving energyQuiet Mode Special Remarks Power failure during operationClicking sound is heard from the air conditioner Example To set to 1030 pm Setting the TimerOperation Indication Setting the Timer How to set the on time Example To start operation at 710 amTo cancel a timer program Press the Cancel button 1030 pm 710 am 1100 am Present timeUsing the 1-Hour OFF Timer Setting procedureCancellation procedure Operation together with the Daily ON/OFF Repeat TimerAdjusting the Airflow Direction Setting the airflow manuallyHorizontal Sweep functionCare and Cleaning When the air conditioner is not runningOperation without the Remote Control UnitCare and Cleaning CleaningIntake grille Press in the bottom rightHow to clean the air clean filter Washing the grille with water Air clean filterFilter Negative ion generator metal electrodes inside plastic caseOperating Range TroubleshootingTrouble Possible Cause Remedy Appendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting Tools Required for Installation not supplied Accessories Supplied with Unit TableGeneral Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationBaffle Plate for the Outdoor Unit CLxx models only Recommended dimensions of the baffle plates Air Intake Baffle Air Discharge BaffleFor Air Intake For Air DischargeInstallation procedure Air Intake Baffle Precautions for installationRemove the Rear Panel from the Unit How to Install the Indoor UnitMake a Hole If Wooden Wall Install the Rear Panel on the WallIf Block, Brick, Concrete or Similar Type Wall Remove the Grille to Install the Indoor Unit How to remove the grilleHow to replace the grille Be sure to wear work glovesWiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter Disconnect switch may be required by national or local codesWiring Instructions for Inter-unit Connections Loose wiring may cause Fore, be sure all wiring isHow to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableMounting Right-side tubingLeft-side tubing Switching drain hose and drain capDrain cap Do not supply power to Tubing and wiring to the outTo unmount indoor unit Unit or operate it until allFirst refer to . Installation Site Selection How to Install the Outdoor UnitWiring Instructions for the Outdoor Unit Refrigerant Tubing Flaring Procedure with a Flare ToolUse of the Flaring Method Connecting Tubing between Indoor and Outdoor Units Finishing the InstallationInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of conAir Purging Be sure to completely insert Hex wrench beforeThis may cause the refriger Ant gas to leak. In order toHow to Test Run the Air Conditioner Basic Functions of the Service Valves Pump DownRemote Control Unit Installation Position Mounting on a WallAddress Switch Address Setting of the Remote Control Unit

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