Fan Control PCB. SC4032 | SoundCraft CPS2000 manual

Setting	Setting	Voltage	Spec’d	Measured
EUROPE	230/115	230	195	186
EUROPE	200/100	200	170	164
USA/JAPN	230/115	115	98	95
USA/JAPN	200/100	100	85	85

Note that the dropout voltages in the rightmost column were measured on a CPS2000, and are significantly lower than the guaranteed dropout specification of -15%.

Fan Control PCB. SC4032.

Thermostatic fan control was fitted to the CPS2000 from February 1999. The controller is a separate PCB (SC4032) mounted on the front heatsink bracket, with a thermal sensor pressed against the top surface of the heatsink.

The CPS2000 fan control system adapts the fan speed to the power drawn. This gives a substantial reduction in fan noise under almost all circumstances; the exception being 10% high mains and maximum current drawn, which naturally sets the fan to full speed. The PCB (with associated mounting bracket) may be retrofitted to existing CPS2000 units.

The servo circuit consists of opamp IC1-A, temperature sensor IC5, shunt regulator IC4, and fan control devices TR7,TR10.

IC4 maintains 2.50V between its "anode" and "cathode"; this is the precise voltage that drives the reference chain R53,55. TR8 also uses this voltage to set its emitter at 4.4V above ground; this keeps IC1’s inputs within their common-mode range. Thus both ends of the voltage divider R53-R55 are fixed at defined voltages.

LM35DZ temperature sensor IC5 outputs 10mV per degreeC above freezing point (0 degC) and applies it to IC1-A non-inverting input. The desired heatsink temperature is set at the junction of R53,55, which sits at +5.0V approx. This is 600mV above the +4.4V rail, and so represents 60 degC.

R52,57 set the servo loop gain. This is designed to be safely below the level at which slow thermal oscillations would occur. R56,D19 increase the loop gain when IC1-A output is below 4V. This prevents the fan sitting for long periods in a not-quite-running state where it consumes current but does not rotate. The voltage range 1-4V where this occurs is thus skipped over quickly.

The fan is driven through feedback amplifier TR7,10, which has a voltage gain of 1.3 times. This allows the fan to be driven over its full operating voltage range despite the output saturation limits of IC1-A. This gives improved cooling at high temperatures and mains voltages.

The CPS2000 thermal shutdown system is quite separate and has no connection with this PCB.

Circuit Description