HP SU-2A manual Converting OIL to GAS, Converting Coal to GAS, AIR for Combustion

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CONVERTING OIL TO GAS

Before attempting the gas conversion, check to insure the heating system is properly sized for the total heating demand and the entire system is in good operating condition, including the fire chamber and flue passages. It is important to allow adequate clearance around the appliance for servicing and proper operation of the burner.

CONVERTING COAL TO GAS

When converting a coal appliance to gas, the coal firing chamber or the ash pit chamber may be used as a gas firing chamber, provided the flame does not impinge on the walls of the appliance (see Chart 2). It is important to allow adequate clearance around the appliance for servicing and proper operation of the burner.

Chart 2: Minimum Firing Chamber Dimensions

Rectangular

Round

Input Rate

 

 

 

 

BTU

Length

Width

Diameter

Minimum

per hour

 

 

 

Height

50,000 to

 

 

 

 

80,000

6"

6"

6"

6"

 

 

 

 

 

80,000 to

 

 

 

 

150,000

9"

8"

9"

8"

 

 

 

 

 

150,000 to

 

 

 

 

180,000

11"

8"

11"

8"

 

 

 

 

 

180,000 to

 

 

 

 

200,000

14"

8"

14"

12"

 

 

 

 

 

200,000 to

15"

8"

15"

13"

250,000

 

 

 

 

 

 

 

AIR FOR COMBUSTION

If the boiler or furnace room is unusually tight, or if the house has a ventilation fan, it is recommended that the combustion air be supplied to the furnace room through intakes from the outside of the building. The intakes must terminate facing down in order to avoid obstruction from rain, snow, leaves, etc. Openings must have one square inch of free area per 10,000 BTU input rate (see Example 1). Follow the heat exchanger manufacturer©s recommendations for installing louvers, etc.

Example 1: 150,000 BTU/hr firing rate

(150,000BTU / hr) *

(1in2 )

= 15in2

10,000BTU / hr

 

 

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Contents Manual for SU-2A Gas Burner Burner Description Chart 1 Natural Gas and LPAIR for Combustion Chart 2 Minimum Firing Chamber DimensionsConverting OIL to GAS Converting Coal to GASChimney Requirements Chimney and Fresh Air DimensionsVent Pipe and Draft Hood Sizes Installing the BurnerGAS Service & Pipe Capacity Gas Burner Piping Orifice Installation Installing the Chimney LINER, Draft Diverter Vent PipeChart 5 Burner Orifice Sizing For Natural Gas And LP Fenwal 2466H Electric WiringHoneywell S89F Wiring Diagram for Honeywell S89FTo shut the burner off Reset, if Flame Lockout OccursBurner Operation Record the Readings at Steady State To light the SU-2A Gas BurnerWhen to adjust the Head When to adjust the AirPulsation at start CO content is too highBurner motor runs Burner locks out after 4 seconds5SAY To be FIXED/ATTACHED Near Burner