Sterling TF-250 Primary AIR Shutter Adjustment, GAS Input Rate, Main Burner Orifice Schedule

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PRIMARY AIR SHUTTER ADJUSTMENT

Primary air adjustment is made at the factory. No field adjustments are necessary.

GAS INPUT RATE

Check the gas input rate as follows (Refer to General Safety Information section for metric conversions).

Never overfire the unit heater, as this may cause unsatisfactory operation, or shorten the life of the heater.

1.Turn off all gas appliances that use gas through the same meter as the unit heater.

2.Turn the gas on to the unit heater.

3.Clock the time in seconds required to burn 1 cubic foot of gas by checking the gas meter.

4.Insert the time required to burn one cubic foot of gas into the following formula and compute the input rate.

2.PROPANE GAS: An exact manifold pressure of 10.0 inches W.C. (2.5 kPa) must be maintained for proper operation of the unit heater. If the unit is equipped with a pressure regulator on the combination gas valve, follow steps "a" through "d" above. If the unit is not so equipped, the propane gas supply system pressure must be regulated to attain this manifold operating pressure.

3.The adjusted manifold pressure should not vary more than 10% from pressure specified in Table 5.

Table 5 - Main Burner Orifice Schedule*

 

TYPE OF GAS

 

NATURAL

PROPANE

*

 

 

 

 

 

HEATING VALUE

 

1075 BTU/Ft3

2500 BTU/Ft3

INPUT

 

 

(40.1 MJ/m3)

(93.1 MJ/m3)

 

 

IN

MANIFOLD

 

 

 

NO. OF

 

 

3.5" W.C.

10" W.C.

3600 (Sec. per Hr.) X BTU/Cu. Ft.

Time (Sec.)

For example:

= Input Rate

1000

PRESSURE

(0.87kPA)

(2.49 kPA)

BURNER

BTU

ORIFICES

 

 

 

 

 

 

 

 

 

100

FT 3/HR

93

40

4

ORIFICE DRILL

42

53

 

 

125

FT 3/HR

116

50

5

ORIFICE DRILL

42

53

 

 

Assume the BTU content of one cubic foot of gas is 1000, and that it takes 18 seconds to burn one cubic foot of gas.

3600 x 1000

= 200,000

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NOTICE: If the computation exceeds, or is less than 95% of the gas BTU/hr. input rating (see Table 2), adjust the gas pressure.

Adjust the gas pressure as follows:

1.NATURAL GAS: Best results are obtained when the unit heater is operating at its full rated input with the manifold pressure of 3.5 inches W.C. (0.9 kPa). Adjustment of the pressure regulator is not normally necessary since it is preset at the factory. However, field adjustment may be made as follows:

a.Attach manometer at the pressure tap plug adjacent to the control outlet.

b.Remove the regulator adjustment screw cap, located on the combination gas valve.

c.With a small screwdriver, rotate the adjustment screw counterclockwise to decrease pressure, or clockwise to increase pressure.

d.Replace regulator adjustment screw cap.

150

FT 3/HR

140

60

6

ORIFICE DRILL

42

53

 

 

175

FT 3/HR

163

70

7

ORIFICE DRILL

42

53

 

 

200

FT 3/HR

186

80

8

ORIFICE DRILL

42

53

 

 

250

FT 3/HR

233

100

10

ORIFICE DRILL

42

53

 

 

300

FT 3/HR

280

120

12

ORIFICE DRILL

42

53

 

 

350

FT 3/HR

326

140

14

ORIFICE DRILL

42

53

 

 

400

FT 3/HR

372

160

16

ORIFICE DRILL

42

53

 

 

*This schedule is for units at operating at normal altitudes of 2000 ft. (610m) or less.

When installed in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit heaters must be orificed to 90% of the normal altitude rating, and be so marked in accordance with ETL certification.

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Contents Tubular GAS Fired Direct Spark Propeller Unit Heaters Receiving InstructionsTable of Contents DescriptionGeneral Safety Information Dimensional Drawing Tubular Propeller Unit Heater Installation Installation GAS Piping Pipe SizingGas Pipe Size Pipe Installation Gas Piping RequirementsLow-voltage T Thermostat Wiring Single Stage Two Stage Thermostat Wiring and LocationElectrical Connections Electrical Connections Tubular Unit Sizes with Optional 2 Stage Ignition Venting Vertically Vented Unit Heaters CategoryVenting Categories Horizontally Vented Unit Heaters Category Structure Termination LocationsVenting Venting Venting Operation Explanation of Controls See FigureShut Down Primary AIR Shutter Adjustment GAS Input RateMain Burner Orifice Schedule Tubular Unit Heater High Altitude Deration Natural GAS Propane LP GASTubular Propeller Troubleshooting Guide Symptoms Possible Causes Corrective ActionRealign power ventor wheel Check for continuous 115v on terminal LED Status Indicates CHECK/REPAIR Maintenance Periodic ServiceNever over oil the motor or premature failure may occur Limited Warranty Power Vented Tubular Propeller Unit HeatersHeat Exchanger Assembly Propeller PartsPower Venter Assembly Turbulator/High Limit LocationPRE-INSPECTION Information With power and gas offWith power and gas on General