Sterling GF-250, TF-400, TF-150, TF-300, TF-200, TF-350, TF-175, TF-250 Realign power ventor wheel

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Table 6 - Tubular Propeller Troubleshooting Guide (continued)

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

 

 

 

I. Burners will not shut off.

1. Thermostat located incorrectly.

1. Relocate thermostat away from outside

 

 

wall or drafts.

 

2. Improper thermostat wiring.

2. Check thermostat circuit for open and close

 

 

on terminal strip on heater “R” and “W”.

 

3. Shorted circuit.

3. Check thermostat circuit for shorts “staples

 

 

piercing wires”.

 

4. Defective sticking gas valve.

4. Check for 24v on gas valve terminals when

 

 

thermostat is not calling.

 

5. Excessive gas supply pressure.

5. Refer to “Installation”.

 

 

 

J. Rapid burner cycling.

1. Loose electrical connections at thermostat

1. Tighten all electrical connections.

 

or gas valve.

 

 

2. Excessive thermostat heat

2. Adjust heat anticipator setting for longer

 

anticipator setting.

cycles. Refer to “Electrical Connections”.

 

3. Unit cycling on high limit.

3. Check for proper air supply across heat

 

 

exchanger and proper gas supply.

 

4. Poor thermostat location.

4. Relocate thermostat .

 

 

 

K. Noisy power ventor.

1. Power ventor wheel loose.

1. Replace or tighten.

 

2. Power ventor wheel is dirty.

2. Clean power ventor wheel.

 

3. Power ventor wheel is rubbing on the housing.

3. Realign power ventor wheel.

 

 

 

L. Fan will not run.

1. Loose electrical connections.

1. Check and tighten wires on fan circuit.

 

2. Defective motor or overload.

2. Test for 115v on terminal ACB Heat and

 

 

“L2” if voltage is present replace motor.

 

3. Defective control board.

3. Test for 115v on terminal ACB Heat and

 

 

“L2” on the control board, if voltage is not

 

 

present 45 seconds after trial for ignition

 

 

replace board.

 

 

 

M. Fan motor turns on and off

1. Motor overload protection is tripping.

1. Check motor amps against motor name

while burner is operating.

 

plate, check voltage, replace if found defective.

 

2. Loose wiring or connection.

2. Check for 115v between motor leads.

 

3. Control board is defective.

3. Check terminal ACB Heat for voltage if

 

 

voltage not constant, replace board.

 

 

 

N. Fan will not stop.

1. Control Board is in flame failure mode.

1. Turn 115v power off to the unit, wait 10

 

 

seconds and reapply voltage to the unit.

 

2. Fan improperly wired.

2. Check wiring of fan circuit to wiring diagram.

 

3. Defective board.

3. If unit is not calling for heat and board is not

 

 

in a flash code mode, replace board.

 

 

 

O. Not enough heat.

1. Incorrect gas input.

1. Refer to “Operation”.

 

2. Heater undersized.

2. Is the heater output sized correctly for

 

 

heat loss of the space. Has the space

 

 

been enlarged.

 

3. Thermostat malfunction.

3. Check thermostat circuit, 24v on terminals

 

 

“R” and “W” on terminal strip.

 

4. Heater cycling on limit.

4. Check air movement across heat exchanger.

 

 

Check voltage and amps at the fan motor.

 

 

Check gas input to ensure unit is not over

 

 

fired. Check heat exchanger to ensure unit

 

 

is not dirty.

 

5. Incorrect orifice sizes.

5. Check orifice size, replace if undersized.

 

 

 

P. Too much heat.

1. Unit is over fired.

1. Refer to “Operation”. Check orifice size.

 

 

If too big replace.

 

2. Thermostat malfunction.

2. Check thermostat for operation, to ensure

 

 

circuit open and closes.

 

3. Heater runs continuously.

3. Check wiring per diagram; check

 

 

operation at the gas valve, look for

 

 

a short in thermostat circuit.

 

 

 

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Contents Receiving Instructions Tubular GAS Fired Direct Spark Propeller Unit HeatersDescription Table of ContentsGeneral Safety Information Dimensional Drawing Tubular Propeller Unit Heater Installation Installation GAS Piping Pipe SizingGas Pipe Size Gas Piping Requirements Pipe InstallationLow-voltage T Thermostat Wiring Single Stage Two Stage Thermostat Wiring and LocationElectrical Connections Electrical Connections Tubular Unit Sizes with Optional 2 Stage Ignition Venting Vertically Vented Unit Heaters CategoryVenting Categories Structure Termination Locations Horizontally Vented Unit Heaters CategoryVenting Venting Venting Operation Explanation of Controls See FigureShut Down Primary AIR Shutter Adjustment GAS Input RateMain Burner Orifice Schedule Natural GAS Propane LP GAS Tubular Unit Heater High Altitude DerationSymptoms Possible Causes Corrective Action Tubular Propeller Troubleshooting GuideRealign power ventor wheel Check for continuous 115v on terminal LED Status Indicates CHECK/REPAIR Maintenance Periodic ServiceNever over oil the motor or premature failure may occur Power Vented Tubular Propeller Unit Heaters Limited WarrantyPropeller Parts Heat Exchanger AssemblyTurbulator/High Limit Location Power Venter AssemblyWith power and gas on With power and gas offPRE-INSPECTION Information General