Sterling 350-2100 CFM Closed Loop Drying System, What is Desiccant?, Process/Regeneration Cycle

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2-5 The Closed Loop Drying System

ACS dryers force hot, dry air through the resin in the drying hopper, where the air picks up moisture from the material and is drawn back to the dryer.

In the dryer, moisture is stripped from the air by a desiccant bed. The dried process air is then re-heated and delivered back into the drying hopper to dry material again.

This system is a "closed loop", because ambient (outside) air is never introduced into the process air. The closed loop system is used by ACS because the process air is typically much drier than ambient air, even after carrying moisture out of the plastic resin. Recycling process air maintains drying efficiency at a consistently high level.

Figure 1: WD/SDA/CDA 350-2100 Dryer Specifications

Model

Amp

 

Dimensions

 

Hose

Shipping

Process

Regen

Desiccant

Number

Draw

 

 

 

 

 

Connection

Weight

Blower

Blower

Lbs./Bed

 

 

 

(Inches)

 

(Inches)

 

 

 

 

 

 

460-3-60

L

 

W

 

H

I.D.

Lbs.

Hp.

Hp.

Large

Small

350

 

56

 

56

 

73

4

1000

5

½

30

76

350-RT

 

56

 

56

 

73

4

1000

5

½

30

76

425

 

61

 

52

 

82

5

1100

½

30

90

425-RT

 

61

 

52

 

82

5

1100

½

30

90

500

 

63

 

66

 

94

5

1200

¾

40

100

500-RT

 

63

 

66

 

94

5

1200

¾

40

100

600

 

58

 

56

 

88

6

1450

10

¾

40

120

600-RT

 

58

 

56

 

88

6

1450

10

¾

40

120

700

 

59

 

66

 

93

6

1600

10

¾

40

135

700-RT

 

59

 

66

 

93

6

1600

10

¾

40

135

850

103

88

 

84

 

90

8

 

3

¾

120

120

850-RT

141

88

 

84

 

90

8

 

3

¾

120

120

1000

113

88

 

84

 

90

8

 

¾

120

130

1000-RT

146

88

 

84

 

90

8

 

¾

120

130

1250

138

88

 

84

 

90

8

 

¾

120

180

1250-RT

194

88

 

84

 

90

8

 

¾

120

180

1500

156

94

 

100

 

90

8

 

¾

120

240

1500-RT

213

94

 

100

 

90

8

 

¾

120

240

1800

179

94

 

100

 

90

8

 

10

¾

120

310

1800-RT

235

94

 

100

 

90

8

 

10

¾

120

310

2100

203

94

 

100

 

98

10

 

15

¾

120

360

2100-RT

278

94

 

100

 

98

10

 

15

¾

120

360

2-6 What is Desiccant?

Desiccant is a material which attracts and holds (absorbs) water from the air. The desiccant ACS dryers use is a synthetic crystalline metal aluminosilicate that is blended with a clay binder and formed into beads.

Absorbed water is driven from saturated desiccant by heating it to a high temperature (reducing the desiccant's capacity to hold water) and forcing air through it. This moisture removal process is called "regeneration".

2-7 The Process/Regeneration Cycle

ACS dryers have two desiccant beds. While one bed is on-line in the process air loop, the other is off-line being regenerated.

350-2100 cfm Dryers

Chapter 2: Functional Description

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Contents Large Dehumidifying Dryers SDA Series 350 2100 CFMWrite Down Your Serial Numbers Here For Future Reference Shipping Info Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Dryer Safety Tags Safety Tag InformationWear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Remember Maintenance ResponsibilityReporting a Safety Defect Optional Features Typical Features and ComponentsFunctional Description Models Covered in This ManualClosed Loop Drying System What is Desiccant?Process/Regeneration Cycle Cfm Dryers Functional Description TOP View Left Side View Work Rules InstallationElectrical Connections Check For Proper Blower RotationDrying Hopper Air Trap Aftercooler Cooling Water ConnectionTypical Control Panel Control Panel Control Panel Indicator LightsProcess Blower Failure Alarm Valve Position Error Switches and MetersPLC Control Process Air Temperature ControllerProcess Air Temperature Controller Process Value Numeric LED Temperature Controller LED IndicatorsOptional Communications Protocols Temperature Controller Keys See in SectionPre-Startup Checks Startup, Shutdown & OperationStartup Setting the High and Low Temperature Alarms Setting the Process Air TemperatureTo Change the Process Air High Temperature Alarm Setting ShutdownTemperature Controller Internal Switches Temperature Controller Autotune ProcedureTemperature Controller Anti-Tamper Lockout Switch Enabling the Lockout FeatureChanging the Display from Fahrenheit to Centigrade Setting the Dewpoint Extend Shift PointTo Change the Dewpoint Shift Point LL Setpoint Low Regeneration Alarm Setpoint 130F Regeneration Monitoring System Signal ProcessorSetpoint Regeneration Blower Shutdown Temp 160F HH Setpoint Heater Cut Off Temp 300FSeven Day Timer Optional Auxiliary Process Safety System OptionalSetting the start up time Setting the Current Day of the Week, Hour and MinutePut the timer into Run mode Setting the stop timeSet the days of the week for automatic operation Filter Cleaning/Replacement MaintenanceServicing the Process Air Filters Models Servicing the Process Air Filters Models 850 through Filter Cleaning/ReplacementTo Clean the Regeneration Filter Dirty Filter Alarm CalibrationServicing the Regeneration Filter Symptoms of Worn Out Desiccant Dewpoint Control System ServiceTo check the dewpoint sensor and dewpoint control board First AID Desiccant Replacement ProcedureDesiccant Amounts Required Process Heater Replacement ProcedureSpots and lead to premature heater failure Regeneration Heater Replacement ProcedureRestoring a Temperature Controller to the Factory Setup Switch To select a setting 10F Process Temperature Control Error Messages Regeneration Monitor Signal Processor Error Messages Moving Between Levels Regeneration Monitor Advanced ProgrammingHysteresis SetpointsInput Shift Security Protection Scale Indication Sensor Input TypeDisplay Refresh Cycle Problem Possible Cause Corrective Action TroubleshootingProblem Possible Cause Corrective Action Problem Possible Cause Corrective Action Appendix Warranty ReturnsReturned Material Policy Credit ReturnsCfm Dryers Appendix Preventive Maintenance Checklist Dehumidifying Dryers Technical Assistance Service DepartmentParts Department Sales Department

350-2100 CFM specifications

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