Sterling 882.00291.00 specifications Maintenance

Page 4

Identifying Control Panel Indicator Lights and Switches for the Standard Controller

..........20

Process Air Temperature Controller

21

Setting the Process Air Temperature

23

Restoring the Process Air Temperature Controller (E5CN) to Factory Settings

23

Process Air Dew Point Display

25

Setting the High Dew Point Alarm

25

Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup

25

4-2

Dryer Operation Procedures

26

Controller Operation

26

Alarm Display Messages

27

CHAPTER 5: MAINTENANCE

29

5-1

Preventative Maintenance Schedule

29

5-2

Preventative Maintenance

30

Servicing Process Air Filters

30

Servicing the Dew Point Monitor

31

5-3

Corrective Maintenance

31

Symptoms of Worn Desiccant

31

Replacing Worn Desiccant

32

Replacing the Process/Regeneration Heater

34

Replacing/Cleaning the Cooling Coil

35

CHAPTER 6: TROUBLESHOOTING

37

6-1

Introduction

37

6-2 Determining Temperature Controller Errors or Sensor Errors

39

Using a Thermocouple

39

CHAPTER 7: APPENDIX

40

7-1

Technical Specifications

40

Annex B Information

40

Aftercooler Design Specifications

41

7-2

Drawings and Diagrams

41

Figure 15: High Heat Model (180°F to 400°F) Air Flow Schematic

42

7-3

Spare Parts List

43

7-5

Returned Material Policy

49

Credit Returns

49

Warranty Returns

49

7-6 Dryer Identification (Serial Number) Tag

49

7-7

Technical Assistance

50

Parts Department

50

Service Department

50

Sales Department

50

Contract Department

50

15, 30, & 60 cfm Compact Dryers

4

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Contents 15, 30, & 60 cfm Compact Dehumidifying Dryers Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Safety Tag Information Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual Functional DescriptionGeneral Description Mechanical Features Standard FeaturesElectrical Features Controller Features Safety Devices and InterlocksOptions Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating the Equipment InstallationRigging and Placing the Dryer Suggested Lift Rigging for Cart Mount Dryers Electrical Connections Suggested Lift Rigging for Machine Mounted DryersSetup Procedures Checking for Proper Blower Rotation Three-Phase ModelsInstalling Water Lines Initial Start-upDrying Hopper Air Trap Considerations Optional AftercoolerAuto-Tuning the Dryer Shutting Down the DryerSwitches Indicator LightsOperation Controller Description and OperationProcess Air Temperature Controller Lit when Control Output 1 is on. The Out1 Lit when Control Output 2 is on. Not usedIndicator Name Description Lights in the Operation Indicator Section whenAdjustment Level Indicator Name Description Setting the Process Air TemperatureE5CN Operating Parameters Entering Operating Parameters to Select Modes Process Air Dew Point Display Setting the High Dew Point AlarmOptional Dryer Operation Procedures Controller OperationAlarm Display Messages High Temp Valve MTR Maintenance Preventative Maintenance SchedulePreventative Maintenance Recommendations for Cleaning and Replacing FiltersServicing Process Air Filters VacuumingCorrective Maintenance Cleaning with Compressed AirSymptoms of Worn Desiccant Servicing the Dew Point Monitor+ First AID + Replacing Worn DesiccantDesiccant Bed Location and Disassembly Procedures Replacing the Process/Regeneration HeaterReplacing/Cleaning the Cooling Coil Replacement ProceduresPage Troubleshooting IntroductionProc Blwr Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleTechnical Specifications AppendixDrawings and Diagrams Aftercooler Design SpecificationsHigh Heat Model 180F to 400F Air Flow Schematic Spare Parts List Level 1 Spare Parts List Electrical & MechanicalHI-CORE Desiccant Dryer 15/30/60 CFM Units 30 CFM 60 CFM 120V Control Common Parts 220V Control Common Parts Returned Material Policy Dryer Identification Serial Number TagService Department Technical AssistanceParts Department Sales Department
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882.00291.00 specifications

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