Troubleshooting
Trouble | Cause | Remedy | |
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| Check power at starter. Correct any bad connections between the | |
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| control apparatus and the motor. | |
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| Power not available at motor terminals | Check starter contacts and control circuit. Reset overloads, close | |
| contacts, reset tripped switches or replace failed control switches. | ||
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| If power is not on all leads at starter, make sure overload and short | |
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| circuit devices are in proper condition | |
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Motor will not start | Wrong connections | Check motor and control connections against wiring diagrams. | |
| Low voltage | Check nameplate voltage against power supply. Check voltage at | |
| motor terminals. | ||
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| Open circuit in motor winding | Check stator windings for open circuits. | |
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| Motor or fan drive stuck | Disconnect motor from load and check motor and fan drive for cause | |
| of problem. | ||
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| Rotor defective | Look for broken bars or rings. | |
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| Motor running | Check motor and attempt to start it. Motor will not start if single- | |
| phased. Check wiring, controls and motor. | ||
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| Motor leads connected incorrectly | Check motor connections against wiring diagram on motor. | |
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| Bad bearings | Check lubrication. Replace bad bearings. | |
Unusual motor noise |
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Electrical unbalance | Check voltages and currents of all three lines. Correct if required. | ||
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| Air gap not uniform | Check and correct bracket fits or bearing. | |
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| Rotor unbalance | Rebalance | |
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| Cooling fan hitting end belt guard | Reinstall or replace fan. | |
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| Wrong voltage or unbalanced voltage | Check voltage and current of all three lines against nameplate values. | |
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| Wrong motor RPM | Check nameplate against power supply. Check RPM of motor and drive | |
| ratio. | ||
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| Bearing overgreased | Remove bearing reliefs. Run motor up to speed to purge excessive | |
| grease. | ||
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| Wrong lubricant in bearings | Change to proper lubricant. See motor manufacturer's instructions. | |
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| One phase open | Stop motor and attempt to start it. Motor will not stat if | |
| Check wiring, controls and motor. | ||
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Motor runs hot | Poor ventilation | Clean motor and check ventilation openings. Allow ample ventilation | |
around motor. | |||
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| Winding fault | Check with ohmmeter. | |
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| Bent motor shaft | Straighten or replace shaft. | |
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| Insufficient grease | Remove plugs and regrease bearings. | |
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| Limit cumulative accelerations time to a total of 30 seconds/hour. Set | |
| Too frequent starting or speed changes | on/off or speed change set points farther apart. Consider installing a | |
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| Marley VFD drive for fine temperature control. | |
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| Deterioration of grease or foreign material in grease | Flush bearings and relubricate. | |
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| Bearings damaged | Replace bearings. | |
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| Voltage too low at motor terminals because of line | Check transformer and setting of taps. Use higher voltage on | |
| transformer terminals or reduce loads. Increase wire size or reduce | ||
Motor does not come up to | drop | ||
inertia. | |||
speed |
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Broken rotor bars | Look for cracks near the rings. A new rotor may be required. Have | ||
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| motor service person check motor. | ||
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Wrong motor rotation | Wrong sequence of phases | Switch any two of the three motor leads. | |
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