HP GMAX 5900 manual Installation, Dimes

Page 11

Installation

1.FIG. 10. Install drive shaft assembly (19c). Install retaining ring (19b)

2.FIG. 8. Lay two stacks of two dimes on smooth bench surface.

3.Lay armature (25) on two stacks of dimes.

4.Press center of hub (26) down to bench surface.

25

26

0.12+01 in (3.0+.25 mm)

 

 

ti6321a

dimes

FIG. 8

5.FIG. 9. Place spacer (19f) and armature (26, 25) on drive shaft assembly (19c).

Pinion Housing/Rotor/Shaft/Clutch/Pulley

6.Install three screws (35) through cart frame (1) and into clutch housing (19).

7.Apply Loctite® to screw (20). Install screw, washer (61), key (18) and pulley (62) in end of drive shaft assembly (19c). End of driveshaft (19c) must be 0.090 in. below flush with end of bushing.

8.Hold pulley (62) and install four screws (23) and washers

(24)in hub (26). Torque to 125 in-lb (14 Nm).

9.Install belt guard (146), belt guide bracket (148) and Vee belt (147).

10.FIG. 7. Tap pinion shaft (19c) in with plastic mallet.

11.Install retaining ring (19b).

12.FIG. 6. Place pinion housing on bench with rotor side up.

13.Apply locktite to screws. Install four screws (28) and lockwashers (24). Alternately torque screws to 125 in-lb until rotor is secure.

14.Push pinion housing (29) assembly onto clutch housing (19e). Tap lightly on front of bearing housing (40) with a plastic mallet to push drive housing and pinion housing assembly onto clutch housing.

15.Install pinion housing with five screws (36) and lockwashers

(37).

16.FIG. 4. Connect clutch cable connectors (X) to board.

17.Page 9. Do Drive Housing, Installation.



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B

C







FIG. 9



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311046H

11

Image 11
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