HP GMAX 5900 manual PinionHousing/Rotor/Shaft/Clutch/Pulley, Removal

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Pinion Housing/Rotor/Shaft/Clutch/Pulley

PinionHousing/Rotor/Shaft/Clutch/Pulley

Removal

1.If pinion housing (29) is not removed from clutch housing (19), do 2. through 5. Otherwise, do 2 and then start at 6.

WARNING

Read Skin Injection Hazard, page 3; Burn Hazard, page 4

2.Do Pressure Relief Procedure, page 5.

3.FIG. 4. Disconnect clutch cable connectors.

a.Remove two screws (71) and swing down cover (130a).

b.Remove strain relief (171).

c.Disconnect clutch cable connectors (X).

ti6293a

X

Bottom View

CLUTCH (-)

CLUTCH (+)

FIG. 4

4.FIG. 5. Remove four screws (36), lock washers (37) and pinion housing (29).

36

37

29

36

37

ti5742a

FIG. 5

5.FIG. 6. Place pinion housing (29) on bench with rotor side up.

6.Remove four screws (28) and lock washers (24). Install two screws in threaded holes (E) in rotor. Alternately tighten screws until rotor comes off.

28

24

E E

ti5987b

ti5743a

FIG. 6

7.FIG. 7. Remove retaining ring (29e).

8.Turn pinion housing over and tap pinion shaft (29d) out with plastic mallet.

29e

29d

ti5482a

FIG. 7

9.FIG. 9. Remove belt guide bracket (146), belt guard (148) and Vee belt (147).

10.Hold pulley (62) and remove four screws (23) and washers (24) from hub (26). Remove armature (25) and spacer (19f).

11.Engine Detail, page 18. Remove screw (20) and washer (61) from engine drive shaft. Remove pulley (62) and motor shaft sleeve (144). Remove pulley and key (18).

12.Fig. 9. Remove three screws (35) from beneath cart frame (1).

13.Lift off clutch housing (19e).

14.Remove retaining ring (19b). Pull drive shaft assembly (19c) out.

10

311046H

Image 10
Contents Gmax II 5900 Convertible TexSpray 5900 HD Airless Sprayers Related Manuals 310892 311861 309469 308491 310894 309640Contents Manual ConventionsFire and Explosion Hazard Equipment Misuse Hazard Maintenance Pressure Relief ProcedureTroubleshooting Problem Cause SolutionReplace o-ring. Manual Installation Bearing Housing and Connecting RodRemoval Drive Housing Pinion housing 29 and locating pins BPinionHousing/Rotor/Shaft/Clutch/Pulley RemovalInstallation DimesOn/Off Switch Pressure ControlControl Board Pressure Adjust PotentiometerPressure Control Transducer Digital Display Messages Display Sprayer Operation Indication ActionDisplacement Pump Read Skin Injection Hazard, page 3 Burn Hazard,Ti6325a Attach drain hose to sprayer Parts Standard Sprayer Parts DrawingStandard Sprayer Parts List Part Description QtyEngine Detail Parts List Engine DetailPinion and Drive Housing Parts Drawing and List Premium models and TexSpray 5900HD convertiblePressure Control and Filter Parts Drawing #ONVERTIBLE #OMPLETEMPressure Control and Filter Parts List Part DescriptionPart Description Clutch Housing Parts Drawing and ListQty Part Description Ref 40 Bearing Housing Premium Sprayers Parts Drawing and ListLo-Boy Suction Set Parts Drawing and List Models 248695, 248697 Part Description QtyTechnical Data DimensionsGraco Standard Warranty For Graco Canada Customers