| 
  | Troubleshooting  | 
  | Troubleshooting | |
  | 
  | 
  | 
Problem | Cause | Solution | 
  | 
  | 
  | 
  | 
  | 
  | 
E=XX is displayed  | Fault condition exists  | Determine fault correction from table, page 14  | 
Engine will not start  | Engine switch is OFF  | Turn engine switch ON  | 
  | Engine is out of gasoline  | Refill gas tank. Honda Engines Owner's Man-  | 
  | 
  | ual.  | 
  | 
  | 
  | 
  | Engine oil level is low  | Try to start engine. Replenish oil, if necessary.  | 
  | 
  | Honda Engines Owner's Manual.  | 
  | 
  | 
  | 
  | Spark plug is disconnected of damaged  | Connect spark plug cable or replace spark plug  | 
  | Cold engine  | Use choke  | 
  | Fuel shutoff lever is OFF  | Move lever to ON position  | 
  | Oil is seeping into combustion chamber  | Remove spark plug. Pull starter 3 to 4 times.  | 
  | 
  | Clean or replace spark plug. Start engine.  | 
  | 
  | Keep sprayer upright to avoid oil seepage  | 
  | 
  | 
  | 
False tripping of WatchDog system.  | Operating conditions out of WatchDog  | Turn pressure down. Contact Graco Technical  | 
EMPTY is displayed. Pump does not  | parameters  | Assistance to adjust WatchDog parameters.  | 
run.  | Pump output is low, page 7.  | Operate without WatchDog active; Manual  | 
  | 
  | 310892.  | 
  | 
  | 
  | 
Engine operates, but displacement  | Error code displayed  | Reference Pressure Control repair, page 14  | 
pump does not operate  | 
  | 
  | 
Pump switch is OFF  | Turn pump switch ON  | |
  | Pressure setting too low  | Turn pressure adjusting knob clockwise to  | 
  | 
  | increase pressure.  | 
  | 
  | 
  | 
  | Fluid filter (29) is dirty  | Clean filter. Page 22.  | 
  | Tip or tip filter is clogged  | Clean tip or tip filter. Manual 309639.  | 
  | Displacement pump piston rod is stuck  | Repair pump. Manual 310894.  | 
  | due to dried paint  | 
  | 
  | 
  | 
  | 
  | Connecting rod is worn or damaged  | Replace connecting rod. Page 8.  | 
  | Drive housing is worn or damaged  | Replace drive housing. Page 9.  | 
  | Electrical power is not energizing clutch  | Check wiring connections. Page 12.  | 
  | field  | Reference pressure control repair. Page 14.  | 
  | 
  | |
  | 
  | Reference wiring diagram. Page 23.  | 
  | 
  | With pump switch ON and pressure turned to MAXI-  | 
  | 
  | MUM, use a test light to check for power between clutch  | 
  | 
  | test points on control board.  | 
  | 
  | Remove clutch wires from control board and  | 
  | 
  | measure resistance across clutch coil. At 70° F,  | 
  | 
  | the resistance must be between 1.2 +0.2Ω; if  | 
  | 
  | not, replace pinion housing.  | 
  | 
  | Have pressure control checked by authorized Graco  | 
  | 
  | dealer  | 
  | 
  | 
  | 
  | Clutch is worn, damaged, or incorrectly  | Adjust or replace clutch. Page 10.  | 
  | positioned  | 
  | 
  | 
  | 
  | 
  | pinion housing is worn or damaged  | Repair or replace pinion housing. Page10.  | 
6  | 311046H  |