HP GMAX 5900 manual Digital Display Messages, Display Sprayer Operation Indication Action

Page 14

Pressure Control

Digital Display Messages

WARNING

Digital messages are not available on all sprayers

Blinking LED total count equals digital error code i.e., two blinks is the same as E=02

Relieve pressure before repair, page 5.

DISPLAY*

SPRAYER OPERATION

INDICATION

 

ACTION

 

 

 

 

No Display

Sprayer may be pressurized

Loss of power or display not

Check power source. Relieve pressure

 

 

connected

before repair or disassembly. Verify display

 

 

 

is connected.

 

 

 

 

 

Sprayer may be pressurized

Pressure less than

Increase pressure as needed

 

 

200 psi (14 bar, 1.4 MPa)

 

 

ti6314a

 

 

 

 

 

 

 

 

psi

Sprayer is pressurized. Power is applied.

Normal operation

Spray

(Pressure varies with tip size and

 

 

 

bar

pressure control setting.)

 

 

 

MPa

 

 

 

 

ti6315a

 

 

 

 

 

 

 

 

 

 

Sprayer stops. Engine is running.

Exceeded pressure limit

1.

Check fluid path for clogs, such as

 

 

 

 

clogged filter.

 

 

 

2.

Open prime valve and gun if running

ti6316a

 

 

 

AutoClean.

 

 

 

3.

Use Graco paint hose, 1/4 in. x 50 ft

 

 

 

 

minimum. Smaller hose or metal braid

 

 

 

 

hose may result in pressure spikes.

 

 

 

4.

Replace transducer if fluid path is not

 

 

 

 

clogged and proper hose is used.

 

 

 

 

 

 

Sprayer stops. Engine is running.

Pressure transducer faulty, bad

1.

Check transducer connection.

 

 

connection or broken wire

2.

Disconnect and reconnect transducer

 

 

 

 

plug to ensure good connection with

ti6317a

 

 

 

control board socket.

 

 

 

3.

Open prime valve. Replace sprayer

 

 

 

 

transducer with known good

 

 

 

 

transducer and run sprayer. Replace

 

 

 

 

transducer if sprayer runs or control

 

 

 

 

board if sprayer does not run.

 

 

 

 

 

 

Sprayer stops. Engine is running.

High clutch current

1.

Check wiring connections.

 

 

 

2.

Measure: 1.2 +0.2Ω (GMAX II 3900);

 

 

 

 

1.7 +0.2Ω (GMAX II 5900/ 7900)

ti6318a

 

 

 

across clutch field at 70°F.

 

 

 

3.

Replace clutch field assembly.

 

 

 

 

 

 

Sprayer stops. Engine is running.

Loss of paint to pump or severe

1.

Check for empty paint condition, clogged

 

 

pressure loss

 

inlet strainer, failed pump or severe leak.

(with constant

 

 

2.

Reduce pressure and turn pump

 

 

 

switch OFF and ON to restart pump.

green LED)

 

 

3.

Watch dog function can be deactivated

 

 

 

 

by turning WatchDog switch OFF.

 

 

 

 

 

 

Sprayer stops. Engine is running.

Pressure greater than

1.

Open prime valve and gun.

 

 

2000 psi (138 bar, 14 MPa) while

2.

Verify no flow obstructions or clogged

ti6320a

 

in Flush Timer Mode

 

filter.

 

 

 

 

 

 

 

 

 

*Error codes also appear on control board as a blinking red LED. LED is an alternate to digital messages.

1.Remove two screws (71) and swing down cover (130).

2.Start engine. Blink count is the same as error code(E=0X).

After a fault, follow these steps to restart sprayer:

1.Correct fault condition

2.Turn sprayer OFF

3.Turn sprayer ON

14

311046H

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