Toshiba RAV-SM1102BT-E, RAV-SM1102CT-E 141, Clamp, Remove the upper cabinet. ST1T Ø4 × 10L, 6 pcs

Page 141

Revised : Mar. 2007

RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E

No. Part name

Procedure

Remarks

Common

procedure

CAUTION

 

Never forget to put on the gloves at

 

working time, otherwise an injury will be

 

caused by the parts, etc.

Front

 

 

 

 

cabinet

1. Detachment

 

1)

Stop operation of the air conditioner, and

 

 

also turn off switch of the breaker.

 

2) Remove the front panel.

 

 

(ST1T Ø4 × 10L, 3 pcs.)

 

 

• After taking off screws, remove the front

 

 

panel by pulling it downward.

 

3) Disconnect the connecting cables and

 

 

power cord from the terminals and cord

Upper plate

 

clamp.

 

of cabinet

4) Remove the upper cabinet. (ST1T Ø4 × 10L, 6 pcs.)

2. Attachment

1) Attach the waterproof cover.

Water-proof cove

CAUTION

Be sure to attach a waterproof cover.

If it is not attached, there is a possibility that water enters inside of the outdoor unit.

2)Attach the upper cabinet. (ST1T Ø4 × 10L, 6 pcs.)

3)Connect the connecting cable and power cord at the terminal and fix them with cord clamp.

CAUTION

Using bundling band sold at a market, be sure to fix the power cables and indoor/ outdoor connecting cables along the inter- unit cable so that they do not come to contact with the compressor, valves and cables at gas side, and the discharge pipe.

4)Attach the front cabinet. (ST1T Ø4 × 10L, 3 pcs.)

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Image 141
Contents AIR-CONDITIONER Contents 10-2 10-110-3 10-4Explanation of illustrated marks Explanation of indicationsConfirmation of warning label on the main unit Indication ExplanationNever recover the refrigerant into the outdoor unit ∗ For details, refer to the parts listDo not modify the products For spare parts, use those specified ∗Metal section Earth position Check the following items after reinstallationSide Limit even if the refrigerant leaksPipe Materials Safety Caution Concerned to New RefrigerantCopper pipe Piping Flare nutGeneral tools Conventional tools can be used R410A Conventional airUsed tool Usage Indoor Unit Way Air Discharge Cassette TypeDigital Inverter SP562AT-E SP802AT-E Super Digital InverterRAV SM562BT-E SM802BT-E Concealed Duct TypeSuper Digital Inverter RAV SM562CT-E SM802CT-E Under Ceiling TypeRevised Mar Indoor unit Twin TypeSP1402AT-E SP1102AT-E RAV SM563AT-E SM803AT-E SP562AT-E SP802AT-E RAV-SM563AT-E, RAV-SM803AT-E Operation characteristic curve Digital InverterCooling Heating CurrentRAV-SP1102AT-E Operation characteristic curve Super Digital InverterCapacity variation ratio according to temperature Ratio CapacityOutdoor temp. ˚C Tap PressureHigh Low StaticTap Low Static Pressure Tap35˚ RAV-SM563UT-E, RAV-SM803UT-E188 RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-ESuction port canvas Separate sold DimensionRAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E Space required for service 365 RAV-SP1102AT-E, RAV-SP1402AT-E Indoor unit RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM563AT-EOutdoor unit RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E Distributor TCJ sensor Outdoor unitMin. Max 5m 50m Ball valve Packed valve Outer dia. Ø a 25 × L180Outer dia. Ø B Strainer TCJ RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E1500cc R410A 2.1 kg Cooling Heating RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-ECompressor DA420A3F 21M R410A 2.95kg Cooling Heating TCJ sensor DistributorInside 2500cc Rotary L210 FP1.3 flat finLM2 3 LM1 3Color IdentificationColor Indoor UnitLM 3 IdentificationDiagram Outdoor Unit WiringMCC-5009 BoardMCC-1438 BoardMCC-1531 SUB P.C. boardRAV-SP562AT-E, RAV-SP802AT-E BLK Black WHI White BLU Blue BRN Brown Parts name Type Specifications MP24Z2N RAV-SM803AT-E RAV-SM563AT-ECAM-MD12TF-8 RBC-U21PG W -E2 Ceiling panel TCB-DP22CE2 Drain up kitPiping Materials and Joints Used Safety During Installation/Servicing1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 12.7 15.9R410A clutch type Clutch type Wing nut type Flare tool for Conventional flare toolR22 clutch type Clutch type Wing nut type Diameter Width mm13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2 43˚to 45˚Nm kgfm Wrenches available on the marketRefer to the 4. Tools Required ToolsFlux Reason why flux is necessary Low temperature brazing fillerMaterials for Brazing Silver brazing filler Phosphor bronze brazing fillerTypes of flux Noncorrosive flux Characteristics required for fluxActivated flux Piping materials for brazing and used brazing filler/fluxBranching pipe for simultaneous operation system Basic conditions need to reuse the existing pipeCuring of pipes Restricted items to use the existing pipesExisting pipe no * Use a new pipes Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E Work procedureWhen recovering refrigerant in case of reinstalla Indoor Control Circuit Main Sub master remote controllerOutline of specifications Remarks Cool Setting at shipmentHeating Auto OperationHeat Control temp C Arning Cooling/dry operation In heating/fan operationAll modes Frequency fixed In case of wired remote controller Last push priority CenterOperation Prohibited Normal control Circuit Board Indoor PrintAy Air Concealed Duct Type / Under Ceiling TypeFunction Connector Pin Specifications Remarks Indoor P.C. Board Optional Connector SpecificationsOutdoor Controls AppliedSM803AT-E MCC-5009P.C board Iewed from partsEEPROM-IC MCC-1531 RAVRAV -SP562AT-E, RAV Ipdu MCC-1438SP1402AT-E RAV -SM1103AT-E, RAV -SM1403AT-ECurrent release control Discharge temperature release controlOperation with WE Outdoor fan controlAllocations of fan tap revolutions rpm TE ˚C TD ˚CTrouble of TE sensor Coil heating controlTo ˚C TE ˚CStart of heating operation Defrost controlTE ºC ZoneBefore troubleshooting Summary of TroubleshootingTroubleshooting procedure Ired remote controller typeTrouble Confirmation of lamp display Error mode detected by indoor and outdoor units Check Code ListCause of operation Status of air Condition Error mode detected by central remote controller Error mode detected by remote controllerError Mode Detected by LED on Outdoor P.C. Board Type aType B E01 error Troubleshooting Procedure for Each Check CodeE09 error Check CodeE04 error E18 error E10 errorE08, L03, L07, L08 error L09 errorL30 error L20 errorP10 error F10 errorP12 error Only for 4-way air discharge cassette type models CN333CN334 P22 error F02 error P19 errorP26 error F01 errorH03 error P29 errorF06 error F04 errorF08 error H02 error L29 errorH01 error P03 errorP04 error Same as others Correct connection of connector C06 error Central controllerF29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit 100TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1 101Caracteristics-3 20 TE, TO, TS sensor102 Replacement ProcedureR2 Replacement of service P.C. board R1 Readout of the setup data from EepromContents 103R3 Writing of the setup contents to Eeprom 105 Memorandum for setup contents Item code table ExampleType Item code Indoor unit capacity Item codeWired remote controller Test Run Setup on Remote Controller106 RAV-SM563UT-E, RAV-SM803UT-E, RAV-SM562BT-E, RAV-SM802BT-EConditioner from the wireless remote controller Use either Cool or Heat operation mode for test operationReturn Dip switch of the sensor section as before 107108 Case of wireless remote controllerItem No. DN table Selection of function 109Indoor unit is controlled by 2 remote controllers Cabling and Setting of Remote Controller ControlSetup method 110Monitor Function of Remote Controller Switch Call of sensor temperature display Contents111 Order to monitor another error history, push Calling of error history Contents112 Group control operationSetup at Local Site / Others TCC-LINK Adapter For TCC-LINK Central Control113 C. Board Switch SW01 Setup Wiring Specifications114 Size115 How to set up central control address numberAddress setup procedure Address SetupItem code Data at shipment Setup data range 116System configuration Address Setup & Group ControlOnly turning on source power supply Automatic completion Automatic address example from unset address No miscablingManual setting from remote controller END118 119 120 No. Part name Procedure RemarksDetachment Attachment121 122 123 CN102 TCJ sensor 2P Red CN333 Power supply of fan motor† Fan motor 1. Detachment Remove nuts fixing the fan motor to Remove it‡ Drain pan 1. Detachment 124Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs Assembly Perform works of items 1 of , 1 of ‚Fix the drain pump assembly as before 125Part name Procedure Remarks 126Heat 127 128 129 130 131 Motor Remove the connector of the fan„ Multi blade fan Remove the suction grille Case side. Then fans come off132 Heat exchanger support 133134 135 Procedure Remarks136 137 Take off fixed screw for the valve mounting 138By hands so that the fan motor does not Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm139 Fan guard 140Perform works of items 1 of , and ‚ With minus screwdriver along with141 ClampRemove the upper cabinet. ST1T Ø4 × 10L, 6 pcs 142 Discharge port cabinet for the heatFin guard Heat exchanger ST1T Ø4 × 10, 2 pcs 143 144 145 146 Motor and the propeller fanLoosen the flange nut by turning clock 147 148 Product 149150 ‚ Air-outlet cabinet 151Put the upper left side of the air-outlet Cabinet on the end plate of heat ex152 „ Inverter Perform the works in 1 of and ƒCN702 PMV Pulse Motor Valve coil 153 Remove connectors and lead wires154 155 Case of RAV-SP1102AT-ECase of RAV-SP1402AT-E 156 Pay attention that 4-way valve or PMV is‰ PMV coil 157 Reactor Perform works of items to „ 158Electric parts box as shown below so that They do not come to contact with the reac Tor231 233225 209 208 159160 402 404 401 405 403161 224 212 205 231162 208 216, 218 205 230 224 212 211 225 209 202 226229 213, 214, 220 223 207 232 231164 304 311 306 305 301 307 302 303 310 313 308 309 165RBC-U21PG W E2 902 166RAV-SM562BT-E 904 43196012 Bushing 43166002 Remote Controller901, 902, 903 167904 901, 902 168RAV-SM1102BT-E, RAV-SM1402BT-E 402 404 403 406 405401407 169\Location Part Description 22, 23 44, 4536, 37, 38,39, 54 33, 34, 35,53, 56171 404401 407 403 406 402 405 172404 43158193 Reactor 10, 32 21, 22 14, 16, 17 13, 15, 19Muffler 173174 705 701 702 708 707 706 7103332 15, 16 175RAV-SM1103AT-E, RAV-SM1403AT-E 176 707 708 706 704 703 701 705 702 71021,22 16,17 17743146695 Valve, Pulse, Modulating 178 704 707179 Inverter 26,27 23,24 28,29710 706 704 709180 Drain up Kit Replacement of Main Parts Sold Separately181 TCB-DP22CE2Wireless Remote Control Kit 182RBC-AX22CE2 This is on installation for 2 HP and 3 HP Products Required parts for installation work RecommendationPart name ’ty Specifications/Vendor Remarks 183Required tools for installation work Part name Specifications Usage184 185 Cord heater installation wiring diagramCord heater installation work procedure Photo / Explanatory diagram Procedure186 Assembly and the sound insulation board Remove the motor base assembly, partition plate187 Remove the fixing screws of the heat exchanger188 189 190 Photo / Explanatory diagram Procedure AssemblyMaterial SGCC-Z08, Thickness 0.8t Drawing of thermostat fixing plate191 Ø3.4 burring hole Upward Ø3.4 burring hole Downward192 Base Plate193 RAV-SM1103AT-E, RAV-SM1403AT-ECheck of Concentration Limit Toshiba Carrier Corporation
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Manual 18 pages 35.13 Kb

RAV-SP1102UT-E, RAV-SM562BT-E, RAV-SM562CT-E, RAV-SM563AT-E, RAV-SM802BT-E specifications

Toshiba, a prominent player in the HVAC sector, has engineered a range of advanced air conditioning systems that cater to diverse environments and needs. Among their standout offerings are the RAV-SM562BT-E, RAV-SM1102CT-E, RAV-SM563AT-E, RAV-SM1403UT-E, and RAV-SM803UT-E models. Each of these systems embodies Toshiba's commitment to energy efficiency, innovative technology, and user-centric design.

The RAV-SM562BT-E model is designed for residential and light commercial use, boasting a cooling capacity of 5.6 kW and a heating capacity of 6.7 kW. It incorporates Toshiba’s advanced inverter technology, ensuring optimal performance and reduced energy consumption. The unit features a sleek, modern design and operates quietly, making it perfect for environments where noise levels must be controlled.

Next in line is the RAV-SM1102CT-E, which excels in larger commercial spaces. With a remarkable cooling output of 11.2 kW and heating performance to match, this unit is engineered for heavy-duty usage. It employs a multi-split system, allowing several indoor units to connect to a single outdoor unit. This provides homes or businesses with flexible installation options without sacrificing comfort or style.

The RAV-SM563AT-E model presents a perfect blend of efficiency and effectiveness, focusing on eco-friendliness. With an impressive seasonal energy efficiency ratio (SEER), it minimizes energy bills while maintaining superior performance. This model is equipped with advanced filtration technology that not only cools or heats the air but also improves indoor air quality by capturing dust and allergens.

Designed for high-performance requirements, the RAV-SM1403UT-E offers cooling and heating capacities of 14.0 kW. This unit is hardy enough for industrial applications but remains efficient and easy to operate. The incorporation of Toshiba’s Smart Control technology allows users to manage their systems remotely, enhancing convenience.

The RAV-SM803UT-E completes the lineup, combining 8.0 kW cooling and heating outputs with cutting-edge technology. It features adaptive comfort control, which adjusts the temperature based on occupancy and external conditions, ensuring optimal comfort while maintaining energy efficiency.

In conclusion, Toshiba's range of RAV-SM series models offers innovative features, advanced technology, and effective performance. These models not only meet the demands of modern spaces but also shine in energy efficiency, making them excellent choices for both residential and commercial applications. By addressing the diverse requirements of users, Toshiba continues to uphold its reputation as a leader in HVAC solutions.