Toshiba RAV-SM803UT-E, RAV-SM1102CT-E, RAV-SM1102BT-E, RAV-SM1403UT-E, RAV-SM1402CT-E 147

Page 147

No. Part name

Procedure

Remarks

 

 

 

ˆ Compressor 1)

Perform works of items , , ƒ, and .

 

2)

Evacuate refrigerant gas.

Motor

3)

Disconnect the connector for fan motor from

base

 

 

the inverter.

 

4)Take off screws fixing the motor base to the bottom plate. (ST1T Ø4 × 10L, 2 pcs.)

5)Remove the motor base together with the fan motor and the propeller fan.

6)Take off screws fixing the partition plate to the valve support plate.

(ST1T Ø4 × 10L, 2 pcs.)

Partition plate

7) Remove the valve support plate.

 

(M6 × 4 pcs.)

 

8) Take off screws of the partition plate and the bottom plate. (ST1T Ø4 × 10L, 2 pcs.)

9) Take off screws of the partition plate and the heat exchanger. (ST1T Ø4 × 10L, 2 pcs.)

10)

Remove the noise-insulator.

Screw

Valve support

11)

Remove the terminal covers of the com-

 

 

 

pressor, and disconnect lead wires of the

 

 

 

compressor and the compressor thermo

 

 

 

assembly from the terminal.

 

 

12)

Remove pipes connected to the compres-

 

Partition

 

plate

 

sor with a burner.

 

 

 

 

CAUTION

Pay attention to that flame does not involve 4-way valve or PMV.

(If doing so, a malfunction may be caused.)

13) Pull the refrigerating cycle upward.

Valve

 

support

14)Take off nut fixing the compressor on the bottom plate. (3 pcs.)

15)Pull the compressor toward you.

CAUTION

 

When reconnecting the lead wires to the

Compressor

compressor terminals after replacement of

lead wire

the compressor, be sure to caulk the Faston

 

terminal without loosening.

Case thermo

Remove (Discharge

Removepipe) (Suction

pipe)

Compressor

nut (3 pcs.)

– 147 –

Image 147
Contents AIR-CONDITIONER Contents 10-4 10-110-2 10-3Indication Explanation Explanation of indicationsExplanation of illustrated marks Confirmation of warning label on the main unitFor spare parts, use those specified ∗ ∗ For details, refer to the parts listNever recover the refrigerant into the outdoor unit Do not modify the productsLimit even if the refrigerant leaks Check the following items after reinstallationMetal section Earth position SideFlare nut Safety Caution Concerned to New RefrigerantPipe Materials Copper pipe PipingGeneral tools Conventional tools can be used R410A Conventional airUsed tool Usage Indoor Unit Way Air Discharge Cassette TypeDigital Inverter SP562AT-E SP802AT-E Super Digital InverterRAV SM562BT-E SM802BT-E Concealed Duct TypeSuper Digital Inverter RAV SM562CT-E SM802CT-E Under Ceiling TypeRevised Mar Indoor unit Twin TypeSP1402AT-E SP1102AT-E RAV SM563AT-E SM803AT-E SP562AT-E SP802AT-E Current Operation characteristic curve Digital InverterRAV-SM563AT-E, RAV-SM803AT-E Cooling HeatingRAV-SP1102AT-E Operation characteristic curve Super Digital InverterCapacity variation ratio according to temperature Ratio CapacityOutdoor temp. ˚C Low Static PressureTap HighTap Low Static Pressure Tap35˚ RAV-SM563UT-E, RAV-SM803UT-E188 RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-ESuction port canvas Separate sold DimensionRAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E Space required for service 365 RAV-SP1102AT-E, RAV-SP1402AT-E Indoor unit RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM563AT-EOutdoor unit RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E 25 × L180 Outdoor unitDistributor TCJ sensor Min. Max 5m 50m Ball valve Packed valve Outer dia. Ø aOuter dia. Ø B Strainer TCJ RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E1500cc R410A 2.1 kg Cooling Heating RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-ECompressor DA420A3F 21M R410A 2.95kg Cooling Heating TCJ sensor DistributorInside 2500cc Rotary L210 FP1.3 flat finIdentification LM1 3LM2 3 ColorColor Indoor UnitLM 3 IdentificationBoard Outdoor Unit WiringDiagram MCC-5009SUB P.C. board BoardMCC-1438 MCC-1531RAV-SP562AT-E, RAV-SP802AT-E BLK Black WHI White BLU Blue BRN Brown Parts name Type Specifications MP24Z2N RAV-SM803AT-E RAV-SM563AT-ECAM-MD12TF-8 RBC-U21PG W -E2 Ceiling panel TCB-DP22CE2 Drain up kitPiping Materials and Joints Used Safety During Installation/Servicing12.7 15.9 Processing of Piping Materials1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22Diameter Width mm Flare tool for Conventional flare toolR410A clutch type Clutch type Wing nut type R22 clutch type Clutch type Wing nut typeWrenches available on the market 43˚to 45˚13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2 Nm kgfmRefer to the 4. Tools Required ToolsPhosphor bronze brazing filler Low temperature brazing fillerFlux Reason why flux is necessary Materials for Brazing Silver brazing fillerPiping materials for brazing and used brazing filler/flux Characteristics required for fluxTypes of flux Noncorrosive flux Activated fluxRestricted items to use the existing pipes Basic conditions need to reuse the existing pipeBranching pipe for simultaneous operation system Curing of pipesExisting pipe no * Use a new pipes Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E Work procedureWhen recovering refrigerant in case of reinstalla Indoor Control Circuit Main Sub master remote controllerOutline of specifications Remarks Operation Setting at shipmentCool Heating AutoHeat Control temp C Arning Cooling/dry operation In heating/fan operationAll modes Frequency fixed In case of wired remote controller Last push priority CenterOperation Prohibited Normal control Concealed Duct Type / Under Ceiling Type Indoor PrintCircuit Board Ay AirApplied Indoor P.C. Board Optional Connector SpecificationsFunction Connector Pin Specifications Remarks Outdoor ControlsIewed from parts MCC-5009SM803AT-E P.C boardEEPROM-IC MCC-1531 RAVRAV -SM1103AT-E, RAV -SM1403AT-E Ipdu MCC-1438RAV -SP562AT-E, RAV SP1402AT-ECurrent release control Discharge temperature release controlTE ˚C TD ˚C Outdoor fan controlOperation with WE Allocations of fan tap revolutions rpmTE ˚C Coil heating controlTrouble of TE sensor To ˚CZone Defrost controlStart of heating operation TE ºCIred remote controller type Summary of TroubleshootingBefore troubleshooting Troubleshooting procedureTrouble Confirmation of lamp display Error mode detected by indoor and outdoor units Check Code ListCause of operation Status of air Condition Error mode detected by central remote controller Error mode detected by remote controllerError Mode Detected by LED on Outdoor P.C. Board Type aType B Check Code Troubleshooting Procedure for Each Check CodeE01 error E09 errorE04 error L09 error E10 errorE18 error E08, L03, L07, L08 errorF10 error L20 errorL30 error P10 errorP12 error Only for 4-way air discharge cassette type models CN333CN334 P22 error F02 error P19 errorP26 error F01 errorH03 error P29 errorF06 error F04 errorF08 error H02 error L29 errorH01 error P03 errorP04 error Same as others Correct connection of connector C06 error Central controller100 E03 error Master indoor unitF29 error / 12 error P31 error Sub indoor unit20 TE, TO, TS sensor 101TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1 Caracteristics-3102 Replacement Procedure103 R1 Readout of the setup data from EepromR2 Replacement of service P.C. board ContentsR3 Writing of the setup contents to Eeprom Indoor unit capacity Item code Memorandum for setup contents Item code table Example105 Type Item codeRAV-SM563UT-E, RAV-SM803UT-E, RAV-SM562BT-E, RAV-SM802BT-E Test Run Setup on Remote ControllerWired remote controller 106107 Use either Cool or Heat operation mode for test operationConditioner from the wireless remote controller Return Dip switch of the sensor section as before108 Case of wireless remote controllerItem No. DN table Selection of function 109110 Cabling and Setting of Remote Controller ControlIndoor unit is controlled by 2 remote controllers Setup methodMonitor Function of Remote Controller Switch Call of sensor temperature display Contents111 Group control operation Calling of error history ContentsOrder to monitor another error history, push 112Setup at Local Site / Others TCC-LINK Adapter For TCC-LINK Central Control113 Size Wiring SpecificationsC. Board Switch SW01 Setup 114115 How to set up central control address number116 Address SetupAddress setup procedure Item code Data at shipment Setup data rangeAutomatic address example from unset address No miscabling Address Setup & Group ControlSystem configuration Only turning on source power supply Automatic completionManual setting from remote controller END118 119 Attachment No. Part name Procedure Remarks120 Detachment121 122 Remove nuts fixing the fan motor to Remove it CN102 TCJ sensor 2P Red CN333 Power supply of fan motor123 † Fan motor 1. Detachment‡ Drain pan 1. Detachment 124125 Assembly Perform works of items 1 of , 1 of ‚Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs Fix the drain pump assembly as beforePart name Procedure Remarks 126Heat 127 128 129 130 Case side. Then fans come off Motor Remove the connector of the fan131 „ Multi blade fan Remove the suction grille132 Heat exchanger support 133134 135 Procedure Remarks136 137 Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm 138Take off fixed screw for the valve mounting By hands so that the fan motor does not139 With minus screwdriver along with 140Fan guard Perform works of items 1 of , and ‚141 ClampRemove the upper cabinet. ST1T Ø4 × 10L, 6 pcs 142 Discharge port cabinet for the heatFin guard Heat exchanger ST1T Ø4 × 10, 2 pcs 143 144 145 146 Motor and the propeller fanLoosen the flange nut by turning clock 147 148 Product 149150 Cabinet on the end plate of heat ex 151‚ Air-outlet cabinet Put the upper left side of the air-outlet152 „ Inverter Perform the works in 1 of and ƒCN702 PMV Pulse Motor Valve coil 153 Remove connectors and lead wires154 155 Case of RAV-SP1102AT-ECase of RAV-SP1402AT-E 156 Pay attention that 4-way valve or PMV is‰ PMV coil 157 They do not come to contact with the reac Tor 158Reactor Perform works of items to „ Electric parts box as shown below so that159 233231 225 209 208160 402 404 401 405 403161 224 212 205 231162 213, 214, 220 223 207 232 231 224 212 211 225 209 202 226208 216, 218 205 230 229164 304 311 306 305 301 307 302 303 310 313 308 309 165RBC-U21PG W E2 902 166RAV-SM562BT-E 167 43196012 Bushing 43166002 Remote Controller904 901, 902, 903904 901, 902 168RAV-SM1102BT-E, RAV-SM1402BT-E 402 404 403 406 405401407 169\Location Part Description 33, 34, 35,53, 56 44, 4522, 23 36, 37, 38,39, 54171 404401 407 403 406 402 405 172404 43158193 Reactor 173 21, 22 14, 16, 17 13, 15, 1910, 32 Muffler174 705 701 702 708 707 706 7103332 15, 16 175RAV-SM1103AT-E, RAV-SM1403AT-E 176 707 708 706 704 703 701 705 702 71021,22 16,17 17743146695 Valve, Pulse, Modulating 178 704 707179 Inverter 26,27 23,24 28,29710 706 704 709180 TCB-DP22CE2 Replacement of Main Parts Sold SeparatelyDrain up Kit 181Wireless Remote Control Kit 182RBC-AX22CE2 183 Required parts for installation work RecommendationThis is on installation for 2 HP and 3 HP Products Part name ’ty Specifications/Vendor RemarksRequired tools for installation work Part name Specifications Usage184 185 Cord heater installation wiring diagramCord heater installation work procedure Photo / Explanatory diagram Procedure186 Remove the fixing screws of the heat exchanger Remove the motor base assembly, partition plateAssembly and the sound insulation board 187188 189 190 Photo / Explanatory diagram Procedure AssemblyØ3.4 burring hole Upward Ø3.4 burring hole Downward Drawing of thermostat fixing plateMaterial SGCC-Z08, Thickness 0.8t 191192 Base Plate193 RAV-SM1103AT-E, RAV-SM1403AT-ECheck of Concentration Limit Toshiba Carrier Corporation
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Manual 18 pages 35.13 Kb

RAV-SP1102UT-E, RAV-SM562BT-E, RAV-SM562CT-E, RAV-SM563AT-E, RAV-SM802BT-E specifications

Toshiba, a prominent player in the HVAC sector, has engineered a range of advanced air conditioning systems that cater to diverse environments and needs. Among their standout offerings are the RAV-SM562BT-E, RAV-SM1102CT-E, RAV-SM563AT-E, RAV-SM1403UT-E, and RAV-SM803UT-E models. Each of these systems embodies Toshiba's commitment to energy efficiency, innovative technology, and user-centric design.

The RAV-SM562BT-E model is designed for residential and light commercial use, boasting a cooling capacity of 5.6 kW and a heating capacity of 6.7 kW. It incorporates Toshiba’s advanced inverter technology, ensuring optimal performance and reduced energy consumption. The unit features a sleek, modern design and operates quietly, making it perfect for environments where noise levels must be controlled.

Next in line is the RAV-SM1102CT-E, which excels in larger commercial spaces. With a remarkable cooling output of 11.2 kW and heating performance to match, this unit is engineered for heavy-duty usage. It employs a multi-split system, allowing several indoor units to connect to a single outdoor unit. This provides homes or businesses with flexible installation options without sacrificing comfort or style.

The RAV-SM563AT-E model presents a perfect blend of efficiency and effectiveness, focusing on eco-friendliness. With an impressive seasonal energy efficiency ratio (SEER), it minimizes energy bills while maintaining superior performance. This model is equipped with advanced filtration technology that not only cools or heats the air but also improves indoor air quality by capturing dust and allergens.

Designed for high-performance requirements, the RAV-SM1403UT-E offers cooling and heating capacities of 14.0 kW. This unit is hardy enough for industrial applications but remains efficient and easy to operate. The incorporation of Toshiba’s Smart Control technology allows users to manage their systems remotely, enhancing convenience.

The RAV-SM803UT-E completes the lineup, combining 8.0 kW cooling and heating outputs with cutting-edge technology. It features adaptive comfort control, which adjusts the temperature based on occupancy and external conditions, ensuring optimal comfort while maintaining energy efficiency.

In conclusion, Toshiba's range of RAV-SM series models offers innovative features, advanced technology, and effective performance. These models not only meet the demands of modern spaces but also shine in energy efficiency, making them excellent choices for both residential and commercial applications. By addressing the diverse requirements of users, Toshiba continues to uphold its reputation as a leader in HVAC solutions.