Toshiba RAV-SM562CT-E, RAV-SM1102CT-E Flare tool for Conventional flare tool, Diameter Width mm

Page 53

c)Insertion of Flare Nut

d)Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned. By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool.

When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

Ø D

A

Fig. 7-2-1 Flare processing dimensions

Table 7-2-3 Dimensions related to flare processing for R410A

 

 

Outer

 

 

 

 

 

 

 

A (mm)

 

 

 

Nominal

 

Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

diameter

 

Flare tool for

Conventional flare tool

diameter

 

 

(mm)

 

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R410A clutch type

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.4

0.8

 

0 to 0.5

 

 

1.0 to 1.5

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

9.5

0.8

 

0 to 0.5

 

 

1.0 to 1.5

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

12.7

0.8

 

0 to 0.5

 

 

1.0 to 1.5

 

 

2.0 to 2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

15.9

1.0

 

0 to 0.5

 

 

1.0 to 1.5

 

 

2.0 to 2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 7-2-4 Dimensions related to flare processing for R22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer

 

 

 

 

 

 

 

A (mm)

 

 

 

Nominal

 

Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

diameter

 

Flare tool for

Conventional flare tool

diameter

 

 

(mm)

 

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R22 clutch type

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.4

0.8

 

0 to 0.5

 

 

0.5 to 1.0

 

 

1.0 to 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

9.5

0.8

 

0 to 0.5

 

 

0.5 to 1.0

 

 

1.0 to 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

12.7

0.8

 

0 to 0.5

 

 

0.5 to 1.0

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

15.9

1.0

 

0 to 0.5

 

 

0.5 to 1.0

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 7-2-5 Flare and flare nut dimensions for R410A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal

 

Outer diameter

Thickness

 

 

Dimension (mm)

 

 

Flare nut

 

 

 

 

 

 

 

 

 

diameter

 

(mm)

 

(mm)

A

 

B

 

C

 

D

 

width (mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

 

6.4

 

0.8

 

9.1

 

9.2

 

6.5

 

13

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

 

9.5

 

0.8

 

13.2

 

13.5

 

9.7

 

20

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

 

12.7

 

0.8

 

16.6

 

16.0

 

12.9

 

23

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

 

15.9

 

1.0

 

19.7

 

19.0

 

16.0

 

25

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– 53 –

Image 53
Contents AIR-CONDITIONER Contents 10-2 10-110-3 10-4Explanation of illustrated marks Explanation of indicationsConfirmation of warning label on the main unit Indication ExplanationNever recover the refrigerant into the outdoor unit ∗ For details, refer to the parts listDo not modify the products For spare parts, use those specified ∗Metal section Earth position Check the following items after reinstallationSide Limit even if the refrigerant leaksPipe Materials Safety Caution Concerned to New RefrigerantCopper pipe Piping Flare nutUsed tool Usage General tools Conventional tools can be usedR410A Conventional air Digital Inverter Indoor UnitWay Air Discharge Cassette Type SP562AT-E SP802AT-E Super Digital InverterRAV SM562BT-E SM802BT-E Concealed Duct TypeSuper Digital Inverter RAV SM562CT-E SM802CT-E Under Ceiling TypeRevised Mar Indoor unit Twin TypeSP1402AT-E SP1102AT-E RAV SM563AT-E SM803AT-E SP562AT-E SP802AT-E RAV-SM563AT-E, RAV-SM803AT-E Operation characteristic curve Digital InverterCooling Heating CurrentRAV-SP1102AT-E Operation characteristic curve Super Digital InverterOutdoor temp. ˚C Capacity variation ratio according to temperatureRatio Capacity Tap PressureHigh Low StaticTap Low Static Pressure Tap35˚ RAV-SM563UT-E, RAV-SM803UT-E188 RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-ESuction port canvas Separate sold DimensionRAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E Space required for service 365 RAV-SP1102AT-E, RAV-SP1402AT-E Outdoor unit Indoor unitRAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SM563AT-E RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E Distributor TCJ sensor Outdoor unitMin. Max 5m 50m Ball valve Packed valve Outer dia. Ø a 25 × L180Outer dia. Ø B Strainer TCJ RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E1500cc R410A 2.1 kg Cooling Heating RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-ECompressor DA420A3F 21M R410A 2.95kg Cooling Heating TCJ sensor DistributorInside 2500cc Rotary L210 FP1.3 flat finLM2 3 LM1 3Color IdentificationColor Indoor UnitLM 3 IdentificationDiagram Outdoor Unit WiringMCC-5009 BoardMCC-1438 BoardMCC-1531 SUB P.C. boardRAV-SP562AT-E, RAV-SP802AT-E BLK Black WHI White BLU Blue BRN Brown Parts name Type Specifications MP24Z2N RAV-SM803AT-E RAV-SM563AT-ECAM-MD12TF-8 RBC-U21PG W -E2 Ceiling panel TCB-DP22CE2 Drain up kitPiping Materials and Joints Used Safety During Installation/Servicing1 Thicknesses of annealed copper pipes Thickness mm Processing of Piping MaterialsOuter diameter mm R410A R22 12.7 15.9R410A clutch type Clutch type Wing nut type Flare tool for Conventional flare toolR22 clutch type Clutch type Wing nut type Diameter Width mm13.0 13.5 12.7 16.2 16.0 12.9 15.9 19.4 19.0 23.3 24.0 19.2 43˚to 45˚Nm kgfm Wrenches available on the marketRefer to the 4. Tools Required ToolsFlux Reason why flux is necessary Low temperature brazing fillerMaterials for Brazing Silver brazing filler Phosphor bronze brazing fillerTypes of flux Noncorrosive flux Characteristics required for fluxActivated flux Piping materials for brazing and used brazing filler/fluxBranching pipe for simultaneous operation system Basic conditions need to reuse the existing pipeCuring of pipes Restricted items to use the existing pipesExisting pipe no * Use a new pipes When recovering refrigerant in case of reinstalla Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-EWork procedure Indoor Control Circuit Main Sub master remote controllerOutline of specifications Remarks Cool Setting at shipmentHeating Auto OperationHeat Control temp C All modes ArningCooling/dry operation In heating/fan operation Frequency fixed In case of wired remote controller Operation Prohibited Last push priorityCenter Normal control Circuit Board Indoor PrintAy Air Concealed Duct Type / Under Ceiling TypeFunction Connector Pin Specifications Remarks Indoor P.C. Board Optional Connector SpecificationsOutdoor Controls AppliedSM803AT-E MCC-5009P.C board Iewed from partsEEPROM-IC MCC-1531 RAVRAV -SP562AT-E, RAV Ipdu MCC-1438SP1402AT-E RAV -SM1103AT-E, RAV -SM1403AT-ECurrent release control Discharge temperature release controlOperation with WE Outdoor fan controlAllocations of fan tap revolutions rpm TE ˚C TD ˚CTrouble of TE sensor Coil heating controlTo ˚C TE ˚CStart of heating operation Defrost controlTE ºC ZoneBefore troubleshooting Summary of TroubleshootingTroubleshooting procedure Ired remote controller typeTrouble Confirmation of lamp display Error mode detected by indoor and outdoor units Check Code ListCause of operation Status of air Condition Error mode detected by central remote controller Error mode detected by remote controllerType B Error Mode Detected by LED on Outdoor P.C. BoardType a E01 error Troubleshooting Procedure for Each Check CodeE09 error Check CodeE04 error E18 error E10 errorE08, L03, L07, L08 error L09 errorL30 error L20 errorP10 error F10 errorCN334 P12 error Only for 4-way air discharge cassette type modelsCN333 P22 error F02 error P19 errorP26 error F01 errorH03 error P29 errorF08 error F06 errorF04 error H02 error L29 errorH01 error P03 errorP04 error Same as others Correct connection of connector C06 error Central controllerF29 error / 12 error E03 error Master indoor unitP31 error Sub indoor unit 100TA sensor TC, TCJ sensor Caracteristics-2 Caracteristics-1 101Caracteristics-3 20 TE, TO, TS sensor102 Replacement ProcedureR2 Replacement of service P.C. board R1 Readout of the setup data from EepromContents 103R3 Writing of the setup contents to Eeprom 105 Memorandum for setup contents Item code table ExampleType Item code Indoor unit capacity Item codeWired remote controller Test Run Setup on Remote Controller106 RAV-SM563UT-E, RAV-SM803UT-E, RAV-SM562BT-E, RAV-SM802BT-EConditioner from the wireless remote controller Use either Cool or Heat operation mode for test operationReturn Dip switch of the sensor section as before 107108 Case of wireless remote controllerItem No. DN table Selection of function 109Indoor unit is controlled by 2 remote controllers Cabling and Setting of Remote Controller ControlSetup method 110111 Monitor Function of Remote Controller SwitchCall of sensor temperature display Contents Order to monitor another error history, push Calling of error history Contents112 Group control operation113 Setup at Local Site / OthersTCC-LINK Adapter For TCC-LINK Central Control C. Board Switch SW01 Setup Wiring Specifications114 Size115 How to set up central control address numberAddress setup procedure Address SetupItem code Data at shipment Setup data range 116System configuration Address Setup & Group ControlOnly turning on source power supply Automatic completion Automatic address example from unset address No miscabling118 Manual setting from remote controllerEND 119 120 No. Part name Procedure RemarksDetachment Attachment121 122 123 CN102 TCJ sensor 2P Red CN333 Power supply of fan motor† Fan motor 1. Detachment Remove nuts fixing the fan motor to Remove it‡ Drain pan 1. Detachment 124Body 1 position, and then remove Assembly. Ø4 × 8, 3 pcs Assembly Perform works of items 1 of , 1 of ‚Fix the drain pump assembly as before 125Heat Part name Procedure Remarks126 127 128 129 130 131 Motor Remove the connector of the fan„ Multi blade fan Remove the suction grille Case side. Then fans come off132 Heat exchanger support 133134 135 Procedure Remarks136 137 Take off fixed screw for the valve mounting 138By hands so that the fan motor does not Fall Tighten the flange nut with torque 4.9Nm 50kgf/cm139 Fan guard 140Perform works of items 1 of , and ‚ With minus screwdriver along withRemove the upper cabinet. ST1T Ø4 × 10L, 6 pcs 141Clamp Fin guard Heat exchanger ST1T Ø4 × 10, 2 pcs 142Discharge port cabinet for the heat 143 144 145 Loosen the flange nut by turning clock 146Motor and the propeller fan 147 148 Product 149150 ‚ Air-outlet cabinet 151Put the upper left side of the air-outlet Cabinet on the end plate of heat exCN702 PMV Pulse Motor Valve coil 152„ Inverter Perform the works in 1 of and ƒ 153 Remove connectors and lead wires154 Case of RAV-SP1402AT-E 155Case of RAV-SP1102AT-E ‰ PMV coil 156Pay attention that 4-way valve or PMV is 157 Reactor Perform works of items to „ 158Electric parts box as shown below so that They do not come to contact with the reac Tor231 233225 209 208 159160 402 404 401 405 403161 224 212 205 231162 208 216, 218 205 230 224 212 211 225 209 202 226229 213, 214, 220 223 207 232 231164 RBC-U21PG W E2 304 311 306 305 301 307 302 303 310 313 308 309165 RAV-SM562BT-E 902166 904 43196012 Bushing 43166002 Remote Controller901, 902, 903 167RAV-SM1102BT-E, RAV-SM1402BT-E 904 901, 902168 \Location Part Description 402 404 403 406 405401407169 22, 23 44, 4536, 37, 38,39, 54 33, 34, 35,53, 56171 404 43158193 Reactor 404401 407 403 406 402 405172 10, 32 21, 22 14, 16, 17 13, 15, 19Muffler 173174 705 701 702 708 707 706 710RAV-SM1103AT-E, RAV-SM1403AT-E 3332 15, 16175 176 707 708 706 704 703 701 705 702 71043146695 Valve, Pulse, Modulating 21,22 16,17177 178 704 707179 Inverter 26,27 23,24 28,29180 710 706 704709 Drain up Kit Replacement of Main Parts Sold Separately181 TCB-DP22CE2RBC-AX22CE2 Wireless Remote Control Kit182 This is on installation for 2 HP and 3 HP Products Required parts for installation work RecommendationPart name ’ty Specifications/Vendor Remarks 183184 Required tools for installation workPart name Specifications Usage 185 Cord heater installation wiring diagram186 Cord heater installation work procedurePhoto / Explanatory diagram Procedure Assembly and the sound insulation board Remove the motor base assembly, partition plate187 Remove the fixing screws of the heat exchanger188 189 190 Photo / Explanatory diagram Procedure AssemblyMaterial SGCC-Z08, Thickness 0.8t Drawing of thermostat fixing plate191 Ø3.4 burring hole Upward Ø3.4 burring hole Downward192 Base Plate193 RAV-SM1103AT-E, RAV-SM1403AT-ECheck of Concentration Limit Toshiba Carrier Corporation
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RAV-SP1102UT-E, RAV-SM562BT-E, RAV-SM562CT-E, RAV-SM563AT-E, RAV-SM802BT-E specifications

Toshiba, a prominent player in the HVAC sector, has engineered a range of advanced air conditioning systems that cater to diverse environments and needs. Among their standout offerings are the RAV-SM562BT-E, RAV-SM1102CT-E, RAV-SM563AT-E, RAV-SM1403UT-E, and RAV-SM803UT-E models. Each of these systems embodies Toshiba's commitment to energy efficiency, innovative technology, and user-centric design.

The RAV-SM562BT-E model is designed for residential and light commercial use, boasting a cooling capacity of 5.6 kW and a heating capacity of 6.7 kW. It incorporates Toshiba’s advanced inverter technology, ensuring optimal performance and reduced energy consumption. The unit features a sleek, modern design and operates quietly, making it perfect for environments where noise levels must be controlled.

Next in line is the RAV-SM1102CT-E, which excels in larger commercial spaces. With a remarkable cooling output of 11.2 kW and heating performance to match, this unit is engineered for heavy-duty usage. It employs a multi-split system, allowing several indoor units to connect to a single outdoor unit. This provides homes or businesses with flexible installation options without sacrificing comfort or style.

The RAV-SM563AT-E model presents a perfect blend of efficiency and effectiveness, focusing on eco-friendliness. With an impressive seasonal energy efficiency ratio (SEER), it minimizes energy bills while maintaining superior performance. This model is equipped with advanced filtration technology that not only cools or heats the air but also improves indoor air quality by capturing dust and allergens.

Designed for high-performance requirements, the RAV-SM1403UT-E offers cooling and heating capacities of 14.0 kW. This unit is hardy enough for industrial applications but remains efficient and easy to operate. The incorporation of Toshiba’s Smart Control technology allows users to manage their systems remotely, enhancing convenience.

The RAV-SM803UT-E completes the lineup, combining 8.0 kW cooling and heating outputs with cutting-edge technology. It features adaptive comfort control, which adjusts the temperature based on occupancy and external conditions, ensuring optimal comfort while maintaining energy efficiency.

In conclusion, Toshiba's range of RAV-SM series models offers innovative features, advanced technology, and effective performance. These models not only meet the demands of modern spaces but also shine in energy efficiency, making them excellent choices for both residential and commercial applications. By addressing the diverse requirements of users, Toshiba continues to uphold its reputation as a leader in HVAC solutions.