Toshiba RAS-13UKV-E2 Refrigerant piping connection Flaring, Copper pipe Tightening connection

Page 49

9-3. Outdoor Unit

9-3-1. Installation place

A place which provides the spaces around the outdoor unit as shown in the left diagram.

A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.

A place where the operation noise and discharged air do not disturb users neighbors.

A place which is not exposed to a strong wind.

A place free of a leakage of combustible gases.

A place which does not block a passage.

When the outdoor unit is to be installed in an elevated position, be sure to secure its feet.

An allowable length of the connecting pipe is up 15 m.

An allowable height level is up to 10 m.

A place where the drain water does not raise any problem.

CAUTION

1.Install the outdoor unit without anything blocking the air discharging.

2.When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.

3.In particularly windy areas, install the unit such as to avoid admission of wind.

4.Installation in the following places may result in trouble.

Do not install the unit in such places.

A place full of machine oil.

A saline-place such as the coast.

A place full of sulfide gas.

A place where high-frequency waves are likely to be generated as from audio equipment, welders, and medical equipment.

Strong wind

Fig. 9-3-1

FILE NO. SVM-03008

9-3-2. Refrigerant piping connection

<Flaring>

1. Cut the pipe with a pipe cutter.

90°

Obliquity

Roughness

Warp

 

 

 

Fig. 9-3-2

2.Insert a flare nut into the pipe, and flare the pipe.

Projection margin in flaring : A (Unit : mm)

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

Die

 

 

 

Pipe

 

 

 

 

 

 

 

 

 

 

 

Fig. 9-3-3

 

 

Rigid (Clutch type)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer dia.

 

R410A

 

Conventional

of copper pipe

 

tool used

 

tool used

 

 

 

 

 

 

 

 

 

6.35

 

 

0 to 0.5

 

1.0 to 1.5

 

 

 

 

 

 

 

 

 

9.52

 

 

0 to 0.5

 

1.0 to 1.5

 

 

 

 

 

 

 

 

 

Imperial (wing nut type)

 

 

 

 

 

 

 

 

 

 

Outer dia.

 

 

 

 

 

R410A

of copper pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.35

 

 

 

 

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

9.52

 

 

 

 

 

 

1.5 to 2.0

 

 

 

 

 

 

 

 

 

<Tightening connection>

Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.

Half union

Flare nut

Externally

Internally

threaded side

threaded side

Use a wrench to secure.

Use a torque wrench to tighten.

Fig. 9-3-4

CAUTION

Do not apply excess torque.

Otherwise, the nut may crack depending on the conditions.

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Image 49
Contents AIR Conditioner Contents HOW to Replace the Main Parts Specifications SpecificationsCapacity Variation Ratio According to Temperature Operation Characteristic CurveRefrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping materials and joints usedThickness mm 1 Thicknesses of annealed copper pipesOuter diameter mm R410A R22 Processing of piping materialsClutch type Wing nut type Flare tool for R410A Conventional flare toolWidth Diameter·m kgf·m ·m kgf·cmRequired tools ToolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Types of flux Noncorrosive flux Characteristics required for fluxActivated flux Brazing215 Indoor UnitCover PV Outdoor Unit1 Simple Check for Failure Diagnosis Wiring DiagramCheck Item Diagnosis Result BRW Specifications Specification of Electrical PartsParts name RatingRefrigerant Cycle Diagram Refrigerant Cycle DiagramOperation Data Rays Control Block DiagramMCC813P.C.B Outdoor Unit Inverter AssemblyOutlined of Air Conditioner Control Operation DescriptionCapacity control Power factor improvement control1 Compressor revolution range Operation Model Revolution rps5. P.M.V. Pulse Modulating Valve Prevent-freezing controlLouver control Indoor fan control DC fan motorModel name Outdoor fan control DC fan motorCompressor revolution rps From Cooling capacity control Description of Operation CircuitBy indoor fan speed Limit for maximum compressor motor speedHeating operation Basic controlHeating capacity control Starting and in stability StabilityHigh-temp. release control Defrost controlTime Automatic operationTemporary button Control Temporary OperationTemporary auto operation Temporary cooling operationWhen the unit is on standby Not operating Operation How to set auto restart functionWhen the unit is in operation Operation Auto Restart FunctionFilter Check Lamp Remote Control and its Functions Temperature display Mode displayTimer and clock time display Hi-POWER displayFile NO. SVM-03008 Safety Cautions Installation ProcedureTo Disconnect the Appliance from the Main Power Supply File NO. SVM-03008 Attach Installation Diagram of Indoor and Outdoor UnitsFixing bolt arrangement of outdoor unit Optional installation parts Part Parts name ’ty CodeOthers Accessory and installation partsName OptionNew tools for R410A Applicable to R22 model Changes Remote controller Installation placeMounting the installation plate Cutting a holeElectrical work When the installation plate is directly mounted on the wallDie-cutting Front panel slit How to remove the Drains CapChanging drain hose Case of right or left piping How to fix the Drains CapLeft-hand connection with piping Case of bottom right or bottom left pipingDrainage Run the drain hose sloped downwards Indoor unit fixingProjection margin in flaring a Unit mm Refrigerant piping connection FlaringR410A Conventional Copper pipe Tool used Copper pipe Tightening connectionOuter dia Tightening torque Copper pipe Using a vacuum pumpShaping pipes EvacuatingWiring connection Packed valve handling precautionsStripping length of connection cable How to set the auto restart Auto restart settingGas leak test Test operationFirst Confirmation HOW to Diagnose the TroubleOperation which is not a trouble Program operation Primary JudgmentOperation of air conditioner Description Judgment by Flashing LED of Indoor Unit IndoorindicationHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeCause of operation Short circuit. Replace Check Item Judgment of Trouble by Every SymptomTurn on power supply YES Only indoor fan motor does not operate Primary checkInspection procedure Troubleshooting for remote control Pipe clogging Check procedure Check Code 1C Miswiring in indoor/outdoor units and 1EAGE on P.C. board How to Diagnose Trouble in Outdoor UnitDiagnosis/Process flowchart Contents Summary How to Check Simply the Main PartsInspection procedures Main P.C. board partOPERATION, TIMER, PRE. DEF Check procedures Procedure Check points Symptom Causes10-8-2. P.C. board layout Sensor characteristic tableBottom View Outdoor unit Part name Checking procedure Indoor unit Other parts Part name Checking procedureDiode check Igbt check Checking Method for Each Part Part name Checking procedureCause SymptomPart name Procedures Remarks HOW to Replace the Main PartsFigure below For position of the fan motor connector Microcomputer Detachment Requirement Connector is one Assembly to other parts Fan motor Perform work of item 1 of 1 Set take-out part of the lead wire of coil to Part name Board layout MCC-813 Indoor Unit E-Parts Assy Exploded Views and Parts ListFront Panel Assy Cabinet, Front, Assy Outdoor Unit E-Parts Assy Toshiba Carrier Corporation

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