Toshiba RAS-13UKV-E2, RAS-13UAV-E2 Thicknesses of annealed copper pipes, Thickness mm

Page 7

 

 

 

FILE NO. SVM-03008

 

Table 2-2-1 Thicknesses of annealed copper pipes

 

 

 

 

 

 

 

 

Thickness (mm)

 

 

 

 

 

Nominal diameter

Outer diameter (mm)

R410A

 

R22

 

 

 

 

 

1/4

6.35

0.80

 

0.80

 

 

 

 

 

3/8

9.52

0.80

 

0.80

 

 

 

 

 

1/2

12.70

0.80

 

0.80

 

 

 

 

 

5/8

15.88

1.00

 

1.00

 

 

 

 

 

(2)Joints

For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.

a)Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 2-2-3 to 2-2-6 below.

b)Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.

Thicknesses of socket joints are as shown in Table 2-2-2.

Table 2-2-2 Minimum thicknesses of socket joints

Nominal diameter

Reference outer diameter of

Minimum joint thickness

copper pipe jointed (mm)

(mm)

 

 

 

 

1/4

6.35

0.50

 

 

 

3/8

9.52

0.60

 

 

 

1/2

12.70

0.70

 

 

 

5/8

15.88

0.80

 

 

 

2-2-2. Processing of piping materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.

(1)Flare Processing Procedures and Precautions

a)Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b)Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

c)Insertion of Flare Nut

d)Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned.

By means of the clamp bar, perform the flare processing correctly.

Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

D

A

Fig. 2-2-1 Flare processing dimensions

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Contents AIR Conditioner Contents HOW to Replace the Main Parts Specifications SpecificationsCapacity Variation Ratio According to Temperature Operation Characteristic CurvePiping materials and joints used Safety During Installation/ServicingRefrigerant Piping Installation Refrigerant R410AProcessing of piping materials 1 Thicknesses of annealed copper pipesThickness mm Outer diameter mm R410A R22Diameter Flare tool for R410A Conventional flare toolClutch type Wing nut type Width·m kgf·m ·m kgf·cmRequired tools ToolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Brazing Characteristics required for fluxTypes of flux Noncorrosive flux Activated flux215 Indoor UnitCover PV Outdoor Unit1 Simple Check for Failure Diagnosis Wiring DiagramCheck Item Diagnosis Result BRW Rating Specification of Electrical PartsSpecifications Parts nameRefrigerant Cycle Diagram Refrigerant Cycle DiagramOperation Data Rays Control Block DiagramMCC813P.C.B Outdoor Unit Inverter AssemblyOutlined of Air Conditioner Control Operation DescriptionRevolution rps Power factor improvement controlCapacity control 1 Compressor revolution range Operation ModelIndoor fan control DC fan motor Prevent-freezing control5. P.M.V. Pulse Modulating Valve Louver controlModel name Outdoor fan control DC fan motorCompressor revolution rps From Cooling capacity control Description of Operation CircuitBy indoor fan speed Limit for maximum compressor motor speedHeating operation Basic controlDefrost control Starting and in stability StabilityHeating capacity control High-temp. release controlTime Automatic operationTemporary cooling operation Temporary OperationTemporary button Control Temporary auto operationAuto Restart Function How to set auto restart functionWhen the unit is on standby Not operating Operation When the unit is in operation OperationFilter Check Lamp Remote Control and its Functions Hi-POWER display Mode displayTemperature display Timer and clock time displayFile NO. SVM-03008 Safety Cautions Installation ProcedureTo Disconnect the Appliance from the Main Power Supply File NO. SVM-03008 Attach Installation Diagram of Indoor and Outdoor UnitsFixing bolt arrangement of outdoor unit Optional installation parts Part Parts name ’ty CodeOption Accessory and installation partsOthers NameNew tools for R410A Applicable to R22 model Changes Cutting a hole Installation placeRemote controller Mounting the installation plateElectrical work When the installation plate is directly mounted on the wallDie-cutting Front panel slit How to remove the Drains CapChanging drain hose Case of bottom right or bottom left piping How to fix the Drains CapCase of right or left piping Left-hand connection with pipingDrainage Run the drain hose sloped downwards Indoor unit fixingCopper pipe Tightening connection Refrigerant piping connection FlaringProjection margin in flaring a Unit mm R410A Conventional Copper pipe Tool usedEvacuating Using a vacuum pumpOuter dia Tightening torque Copper pipe Shaping pipesWiring connection Packed valve handling precautionsStripping length of connection cable Test operation Auto restart settingHow to set the auto restart Gas leak testFirst Confirmation HOW to Diagnose the TroubleOperation which is not a trouble Program operation Primary JudgmentOperation of air conditioner Description Judgment by Flashing LED of Indoor Unit IndoorindicationHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeCause of operation Short circuit. Replace Check Item Judgment of Trouble by Every SymptomTurn on power supply YES Only indoor fan motor does not operate Primary checkInspection procedure Troubleshooting for remote control Pipe clogging Check procedure Check Code 1C Miswiring in indoor/outdoor units and 1EAGE on P.C. board How to Diagnose Trouble in Outdoor UnitMain P.C. board part How to Check Simply the Main PartsDiagnosis/Process flowchart Contents Summary Inspection proceduresOPERATION, TIMER, PRE. DEF Check procedures Procedure Check points Symptom Causes10-8-2. P.C. board layout Sensor characteristic tableBottom View Outdoor unit Part name Checking procedure Indoor unit Other parts Part name Checking procedureDiode check Igbt check Checking Method for Each Part Part name Checking procedureCause SymptomPart name Procedures Remarks HOW to Replace the Main PartsFigure below For position of the fan motor connector Microcomputer Detachment Requirement Connector is one Assembly to other parts Fan motor Perform work of item 1 of 1 Set take-out part of the lead wire of coil to Part name Board layout MCC-813 Indoor Unit E-Parts Assy Exploded Views and Parts ListFront Panel Assy Cabinet, Front, Assy Outdoor Unit E-Parts Assy Toshiba Carrier Corporation

RAS-13UAV-E2, RAS-13UKV-E2 specifications

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