York GY9S*DH, GM9S*DH Combustion AIR and Vent Piping Assembly, Combustion AIR / Vent Clearances

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268890-UIM-B-0607

 

 

 

 

 

COMBUSTION AIR AND VENT PIPING ASSEMBLY

 

A

The final assembly procedure for the combustion air and vent piping is

A

 

 

as follows:

 

 

 

 

1.

Cut piping to the proper length beginning at the furnace.

 

 

2.

Deburr the piping inside and outside.

 

A

3.

Chamfer (bevel) the outer edges of the piping.

A

4.

Dry-fit the vent piping assembly from the furnace to the outside ter-

 

 

 

mination checking for proper fit support and slope.

 

 

5.

Dry-fit the combustion air piping assembly checking for proper fit,

 

 

 

support and slope on the following systems:

STANDARD ELBOW

LONG (SWEEP) ELBOW

 

A. Sealed combustion air systems from the furnace to the out-

FIGURE 16: Dimensions

 

 

side termination.

 

 

B. Ventilated combustion air systems from the furnace to the

TABLE 10: Elbow Dimensions

 

 

 

 

attic or crawl space termination.

Elbow

"A" Dimension

 

 

 

 

 

 

 

 

 

 

 

 

2" Standard

2-5/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" Standard

3-1/16"

 

Solvent cements are flammable and must be used in well-ventilated

2" Sweep

3-1/4"

 

areas only. Keep them away from heat, sparks and open flames.

 

 

 

Do not breathe vapors and avoid contact with skin and eyes.

3" Sweep

4-1/16"

 

 

6.

Disassemble the combustion air and vent piping, apply cement

Dimensions are those required in Standard ASTM D-3311.

NOTE: Sidewall vent terminal may be used for sidewall vent termina-

 

primer and the cement per the manufactures instructions. Primer

 

and cement must conform to ASTM D2564 for PVC, or ASTM

tions. Refer to part list in the back of the USERS INFORMATION AND

 

 

D2235 for ABS piping.

SERVICE AND MAINTENANCE MANUAL for the terminal part number.

 

7.

All joints must provide a permanent airtight and watertight seal.

 

 

TABLE 11: Combustion Air Intake and Vent Connection Size at Furnace (All Models)

FURNACE VENT CONNECTION SIZES

Furnace Input

40 - 100 MBH

120 MBH

(17.5 - 29.3 kW)

(35.2 kW)

 

 

 

 

Intake Pipe Size

2” (5.1 cm)

3” (7.6 cm)

Vent Pipe Size

2” (5.1 cm)

2” (5.1 cm)

*. Vent pipe size must be increased to 3” diameter after connection to furnace on this model.

IMPORTANT: Accessory concentric vent / intake termination kits 1CT0302 and 1CT0303 are available and approved for use with these furnaces. Horizontal sidewall vent terminations kits 1HT0901 & 1HT0902 are also approved for use with these furnaces.

IMPORTANT: Furnace vent pipe connections are sized for 2” (5.1 cm). pipe. Any pipe size change must be made outside the furnace casing in a vertical pipe section to allow proper drainage of condensate. An offset using two 45º (degree) elbows will be required for plenum clearance when the vent is increased to 3” (7.6 cm).

8.Support the combustion air and vent piping such that it is angled a minimum of 1/4” per foot (0.635 cm/m) so that condensate will flow back towards the furnace. Piping should be supported with pipe hangers to prevent sagging.

9.Seal around the openings where the combustion air and / or vent piping pass through the roof or sidewalls.

COMBUSTION AIR / VENT CLEARANCES

IMPORTANT: The vent must be installed with the minimum clearances as shown in Figure 17, and must comply with local codes and require- ments.

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Unitary Products Group

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Contents Section I Safety List of SectionsList of Figures List of TablesSpecific Safety Rules and Precautions Safety RequirementsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionDirectly BELOW. Keep Clear of ALL OBSTRUC- Tions Floor Base and Ductwork Installation Ductwork InstallationSection II Ductwork Ductwork General InformationReturn1 Rectangular2 Round2 Supply3 InputRound Duct Size Horizontal Installations With a Cooling Coil Cabinet Horizontal Installations Without a Cooling Coil CabinetDownflow Air Conditioning Coil Cabinet Horizontal ModelsSection III Filters Filter InstallationCFM Attic Installation Suspended Furnace / Crawl Space InstallationDownflow Filters Horizontal ApplicationSection IV GAS Piping Electrical Power Connections Section V Electrical PowerAfue LOW Voltage Control Wiring Connections Supply Voltage ConnectionsAC1 Section VI Twinning and Staging Section VII Combustion AIR and Vent System Combustion AIR and Vent SafetyStaging Combustion AIR/VENT Pipe Sizing Model Input Pipe Size MaximumCombustion AIR and Vent Piping Assembly Elbow DimensionCombustion AIR / Vent Clearances Furnace Vent Connection SizesVent Clearances Home LayoutDownflow Vent Assembly Horizontal Vent AssemblyVent System Horizontal Vent Applications and TerminationVertical Vent Applications Termination Venting Multiple UnitsCombustion AIR Supply Outdoor Combustion AirAmbient Combustion Air Supply Combustion Air Source From OutdoorsDampers, Louvers and Grilles Canada Only BtuhVentilated Combustion Air Vent and Supply Outside Air Safety Check ProcedureVentilated Combustion Air Termination Section Viii Condensate Piping Condensate DrainCondensate Drain Trap and Drain Freeze Protection Condensate Drain Hose Part NumbersHose #5 Hose #1 Horizontal Left Air Flow Inducer Low Refer to Figures 31Hose #9 Hose #4 Hose #6 Horizontal Right Air Flow Inducer High Refer to Figures Unitary Products Group HOSE#1 Hose #2 Barbed TEE Hose #4 Hose #7 Hose #9 Section IX Safety Controls Section X START-UP AdjustmentsIgnition System Sequence Calculating the Furnace Input Natural GASUSA use the following formula to calculate the furnace input Adjustment of Manifold GAS Pressure Inlet GAS Pressure RangeNominal Manifold Pressure Reading the gas pressure with the burner box cover in placeAdjustment of Temperature Rise Adjustment of FAN Control SettingsWith Burner BOX Cover in Place With Burner BOX Cover RemovedFurnace Control Diagnostics Diagnostic Fault Code Storage and RetrievalSlow Green Flash Normal operation Ignition ControlFilter Performance ModelsAirflow Range Minimum Filter Type Opening Size Disposable PleatedApplying Filter Pressure Drop to Determine System Airflow Field Installed Accessories NON-ELECTRICALModel no Description Used with Section XI Wiring Diagram Unitary 5005 Norman Product York Group Drive 73069

GF9S*DH, GY9S*DH, GM9S*DH specifications

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