Guide Specifications

628767-YTG-C-0910

MILLENNIUM™

Split System Air-Cooled Air Handler Models: NC300 and ND360, 480 and 600

General

Units shall be manufactured by Johnson Controls, Unitary Products Group in an ISO 9001 certified facility. These factory-assembled units include a well-insulated cabinet, a DX cooling coil with copper tubes and aluminum fins, expansion valve(s), distributor(s), throwaway filters, a centrifugal blower, a blower motor, an adjustable belt drive, a blower motor contactor and a small holding charge of nitrogen. The units are shipped in the vertical position ready for field installation. The air handler units can be installed for horizontal operation by reversing the position of the solid bottom panel with the return air duct flange on the front of the unit. The products must be tested per ARI 340/360 and Underwriter Laboratories U.L. 1995 and carry both CSA and ARI certification.

Description

The NC/ND indoor units are completely piped and wired at the factory and are shipped ready for immediate installation. Only the interconnecting liquid and suction lines, control wiring, and the main power wiring are required to complete the installation. Every coil is dehydrated, evacuated, leak tested and pressure tested at 450 psig before being pressurized with a holding charge of nitrogen for shipment and/or storage.

To eliminate the costly cabinet deterioration problems usually associated with outdoor equipment, all sheet metal parts are constructed of commercial grade (G90) galvanized steel.

After fabrication, each part is thoroughly cleaned to remove any grease or dirt from its surfaces. The parts that will be exposed to the weather are then coated with a powder paint to assure a quality finish for many years. This coating system has passed the 1000-hour, salt spray test per ASTM Standard B117.

Unit Cabinet

Cabinet shall be constructed of 18 gauge, zinc coated steel, finished with a powder paint process capable of withstanding a minimum of 1000 salt spray hours according to ASTM B117. Cabinet screws shall comply with the ASTM B117 salt spray test for a minimum of 1000 hours. Panels shall be removable for easy access to all internal components during maintenance and service. A filter rack shall be included to accommodate 1" or 2" filters. Cabinet shall feature a separate access panel for the controls so that unit airflow need not be disturbed during servicing. The NC300, ND360- 480 units are shipped in the vertical position ready for field

installation. The blower module can be repositioned in the field for maximum flexibility. The ND600 product ships with a separate M1CZ600A evaporator coil and can be assembled in the vertical or horizontal position in the field.

Each unit shall have:

a. A steel angle frame to provide the rigid support required for shipping, rigging and years of dependable operation.

b. Exterior panels of 18 gauge steel, finished with baked enamel to provide a long-lasting quality appearance.

c. Removable panels to provide easy access to the internal components for maintenance and service.

d. A filter rack with 1" or 2" filters.

Indoor (Evaporator) Fan Assembly

Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor. Units shall be designed to operate within the service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Blower motors and drive kits are ordered separately. Power wiring for blower motor is field supplied.

Refrigerant Components

Coils:

a. Evaporator coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed.

b. Evaporator coil shall be of the direct expansion, draw through design.

Refrigerant Circuit and Refrigerant Safety Components:

a. Include factory-mounted distributors, adjustable thermal expansion valves and solenoid valves for both capacity reduction and refrigerant pump out on start- up.

b. Include factory installed auxiliary side connectors for the addition of field installed hot gas bypass.

c. Shall include filter/strainer to eliminate any foreign matter.

Controls

Unit controls shall include 208/230/460 or 575 volt transformer, blower motor contactor and relay, as well as a low voltage terminal block. Unit wiring shall be color-coded for easy service and trouble shooting.

Johnson Controls Unitary Products