York R-410A manual Description, Unit Cabinet, Indoor Evaporator Fan Assembly

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251934-YTG-G-0708

can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job.

Each unit shall have 4 condenser fan motors. A high static drive option is available for applications with a higher CFM and/or static pressure requirement. All compressors include crankcase heat and internal pressure relief. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch. The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures. All 208/ 230, 460 and 575-volt models are CSA approved. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty. Aluminized steel tubular heat exchangers carry an additional 9-year warranty.

Description

ZJ units shall be factory-assembled, single packaged, ZJ***N Electric Cooling/Gas Heat, ZJ***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 12.4. The 17.5 ton unit shall have a minimum EER rating of 12.1. The 20 ton unit shall have a minimum EER rating of 11.6. The 25 ton unit shall have a minimum EER rating of 10.4.

ZR units shall be factory-assembled, single packaged, ZR***N Electric Cooling/Gas Heat, ZR***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 11.6. The 20 ton unit shall have a minimum EER rating of 12.1. The 25 ton unit shall have a minimum EER rating of 10.5.

ZF units shall be factory-assembled, single packaged, ZF***N Electric Cooling/Gas Heat, ZF***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 and 17.5 ton units shall have a minimum EER rating of 11.0.

The 20 and 25 ton units shall have a minimum EER rating of 10.

They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/ return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSIZ21.47 standards, UL 1995/ CAN/CSA No. 236-M90 conditions.

Unit Cabinet

Unit cabinet shall be constructed of G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTM- B117 standards. Indoor blower section shall be insulated with a minimum 1/2" thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be "large" size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self- draining standards. Condensate connection shall be a minimum of 1" I.D. female and be a ridged mount connection. Unit shall incorporate a fixed outdoor air damper with an outdoor air intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit.

Indoor (Evaporator) Fan Assembly

Fan shall be a belt drive assembly and include an adjustable- pitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume.

A variable air volume (VAV) option using a variable frequency drive (VFD) is available for applications requiring a constant supply duct static pressure. Units equipped for VAV shall be controlled by a duct pressure transducer with a 0 - 5” WC pressure range. The pressure transducer shall provide a 0 - 5 VDC output signal to a VAV control board which, in turn shall provide a 2 - 10 VDC speed reference signal to the VFD. The VAV control board shall operate using factory-installed Supply Air, Return Air and Outside Air Temperature Sensors. Units

Johnson Controls Unitary Products

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Contents Description ZJ/ZR ShownTable of Contents ZJ shown Component LocationTon Sunline Magnum Model Number Nomenclature NomenclatureFeatures and Benefits Standard FeaturesBalanced Heating Factory Installed Options Control Options Guide Specifications Field Installed AccessoriesGeneral Indoor Evaporator Fan Assembly DescriptionUnit Cabinet Refrigerant Components Outdoor Condenser Fan AssemblyUnit Controls Gas Heating Section ZJ/ZR/ZF***N ModelsOther Pre-engineered Accessories Available Unit Operating CharacteristicsElectrical Requirements Standard Limited WarrantiesReheat Mode Sequence Of Operation Normal ModeAlternate Mode Reheat Controls Part Reheat Control BoardRHB ZJ180-300 Physical Data Physical DataFilters ZR180-300 Physical Data No. speeds Number of motors Motor HP each AFUE% ZF180-300 Physical DataMin ZJ/ZR/ZF180-300 Unit LimitationsCapacity Performance ZJ180-300 Cooling CapacitiesZJ180 15 Ton 115F 125F ZJ210 17.5 Ton ZJ210 17.5 Ton ZJ240 20 Ton ZJ240 20 Ton ZJ300 25 Ton ZJ300 25 Ton ZR180 15 Ton ZR180-300 Cooling and Reheat CapacitiesZR180 15 Ton 35F 45F ZR180 15 Ton Alternate Reheat ModeSensible Capacity MBh ZR240 20 Ton 115F 125F ZR240 20 Ton Alternate Reheat Mode 75F 85F ZR300 25 Ton 115F 125F ZR300 25 Ton Alternate Reheat Mode 75F 85F ZF180 15 Ton ZF180-300 Cooling Capacities115F 125F ZF210 17.5 Ton ZF210 17.5 Ton ZF240 20 Ton ZF240 20 Ton ZF300 25 Ton ZF300 25 Ton ZJ180-300 Side Duct Application Airflow PerformanceZJ180 15 Ton Side Duct ZJ210 17.5 Ton Side DuctZJ240 20 Ton Side Duct ZJ300 25 Ton Side Duct ZJ180-300 Bottom Duct Application ZJ180 15 Ton Bottom DuctZJ210 17.5 Ton Bottom Duct ZJ240 20 Ton Bottom Duct ZJ300 25 Ton Bottom Duct ZR180-300 Side Duct Application ZR180 15 Ton Side DuctZR240 20 Ton Side Duct ZR300 25 Ton Side Duct ZR180-300 Bottom Duct Application ZR180 15 Ton Bottom DuctZR240 20 Ton Bottom Duct ZR300 25 Ton Bottom Duct ZF180-300 Side Duct Application ZF180 15 Ton Side DuctZF210 17.5 Ton Side Duct ZF240 20 Ton Side Duct ZF300 25 Ton Side Duct ZF180-300 Bottom Duct Application ZF180 15 Ton Bottom DuctZF210 17.5 Ton Bottom Duct ZF240 20 Ton Bottom Duct ZF300 25 Ton Bottom Duct Additional Static Resistance RPM SelectionDrive Selection Air Temperature ºF Gas Heat Minimum Supply Air Altitude/Temperature Correction FactorsFactor CorrectionIndoor Blower Specifications Power Exhaust SpecificationsElectric Heat Minimum Supply Air ZJ/ZR/ZF Indoor Sound Power Levels Sound PerformanceElectric Heat Multipliers ZJ180-300 Standard Drive Without Powered Convenience Outlet Electrical DataZJ180 MCA Model Stages Amps ZJ180-300 Standard Drive With Powered Convenience OutletZJ180-300 Standard Drive With Powered Convenience Outlet Conv YTG-G-0708 ZJ180-300 High Static Drive With Powered Convenience Outlet ZJ180-300 High Static Drive With Powered Convenience Outlet ZJ300 Low Static Drive With Powered Convenience Outlet ZJ300 Low Static Drive Without Powered Convenience OutletZR180 ZR180-300 Standard Drive Without Powered Convenience OutletZR180-300 Standard Drive With Powered Convenience Outlet YTG-G-0708 ZR180-300 High Static Drive With Powered Convenience Outlet ZR300 Low Static Drive With Powered Convenience Outlet ZR300 Low Static Drive Without Powered Convenience OutletZF180 ZF180-300 Standard Drive Without Powered Convenience OutletPwr Max Fuse Motors ZF180-300 Standard Drive With Powered Convenience Outlet ZF180-300 Standard Drive With Powered Convenience Outlet ZF180-300 Hi Static Drive Without Powered Convenience Outlet ZF180-300 Hi Static Drive Without Powered Convenience Outlet ZF180-300 Hi Static Drive With Powered Convenience Outlet ZF180-300 Hi Static Drive With Powered Convenience Outlet ZF180-300 Low Static Drive With Powered Convenience Outlet ZJ180-300 Typical Control Diagram ZJ/ZR/ZF180-300 Wiring DiagramsOCC Terminal Block ZR180-300 Typical Control DiagramOCC ZF180-300 Typical Control DiagramWeights and Dimensions ZJ/ZR/ZF180-300 Unit WeightsZF Unit 4 Point Load Weight ZF Unit 6 Point Load Weight Supply Fan VFD Weights, in Lbs ZJ/ZR/ZF180-300 Unit Accessory WeightsZJ/ZR/ZF180-300 Unit Dimensions ZJ/ZR Unit Dimensions Front ViewUtilities Entry 48-5/8 15 Ton 52-5/8 17.5 thru 25 Ton ZF Unit Dimensions Front ViewZJ/ZR/ZF Unit Dimensions Rear View For bottom duct applicationsFor side duct applications ZJ/ZR/ZF180-300 Unit Clearances ZJ/ZR/ZF Unit Dimensions Rain HoodZJ/ZR/ZF180-300 Roof Curb ZJ/ZR/ZF180-300 Unit Accessory DimensionsZJ/ZR/ZF180-300 Typical Installation Johnson Controls Unitary Products York Drive Norman, OK
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R-410A specifications

York R-410A is a widely recognized and highly efficient refrigerant used in modern air conditioning systems. Developed as an environmentally friendly alternative to R-22, R-410A has gained popularity in the HVAC industry due to its numerous advantageous features and characteristics.

One of the main features of York R-410A is its ability to provide superior cooling performance. This refrigerant operates efficiently at both high and low temperatures, allowing systems using it to maintain optimal indoor climates even during extreme weather conditions. Its high energy efficiency ratio (EER) and seasonal energy efficiency ratio (SEER) ratings make it a preferred choice for energy-conscious consumers, resulting in lower energy bills and a reduced carbon footprint.

Technologically, York R-410A systems feature advanced compressor designs that enhance their overall reliability and performance. These compressors are often equipped with variable-speed technology, enabling them to adjust their output to match the cooling demands of the space. This not only improves comfort levels but also leads to efficient energy consumption, reducing wear and tear on the equipment over time.

Another significant characteristic of York R-410A is its non-ozone-depleting properties. Unlike its predecessor R-22, which is being phased out due to its damaging effects on the ozone layer, R-410A is designed to minimize environmental impact. Its lower global warming potential (GWP) further underscores its role in promoting sustainability within the HVAC sector.

Furthermore, York R-410A systems are engineered with enhanced safety features. The refrigerant is non-toxic and non-flammable, which makes it safer for use in both residential and commercial applications. Additionally, its high thermal stability reduces the risk of breakdown or leakage, contributing to longer system lifespans and lower maintenance costs.

In conclusion, York R-410A stands out as a cutting-edge refrigerant that combines efficiency, safety, and environmental responsibility. With its advanced technologies and remarkable characteristics, it meets the demands of modern air conditioning requirements while paving the way for a sustainable future in HVAC systems. Adopting York R-410A not only benefits individual users through improved comfort and lower energy bills but also plays a vital role in protecting our planet's ozone layer and mitigating climate change.