York 251934-YTG-J-0910 manual Guide Specifications, General, Description, Unit Cabinet

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251934-YTG-J-0910

Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition.

Guide Specifications

General

Units shall be manufactured by Johnson Controls Unitary Products in an ISO 9001 certified facility.

York's ZJ/ZR/ZF units are convertible single package units. ZJ models have four independent refrigerant circuits and ZR/ZF models have dual independent refrigerant circuits for efficient part load operation and maximum comfort control. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is available for applications with a higher CFM and/or static pressure requirement.

ZJ/ZR models have 4 condenser fan motors and ZF models have 2 condenser fan motors. All compressors include crankcase heat and internal pressure relief. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch. The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures. All models are CSA approved. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty. Aluminized steel tubular heat exchangers carry an additional 9- year warranty.

Description

ZJ units shall be factory-assembled, single packaged, ZJ***N Electric Cooling/Gas Heat, ZJ***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 12.4. The 17.5 ton

unit shall have a minimum EER rating of 12.1. The 20 ton unit shall have a minimum EER rating of 11.6. The 25 ton unit shall have a minimum EER rating of 10.4.

ZR units shall be factory-assembled, single packaged, ZR***N Electric Cooling/Gas Heat, ZR***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 11.6. The 20 ton unit shall have a minimum EER rating of 12.1. The 25 ton unit shall have a minimum EER rating of 10.5.

ZF units shall be factory-assembled, single packaged, ZF***N Electric Cooling/Gas Heat, ZF***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 and 17.5 ton units shall have a minimum EER rating of 11.0.

The 20 and 25 ton units shall have a minimum EER rating of 10.

They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/ return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSIZ21.47 standards, UL 1995/ CAN/CSA No. 236-M90 conditions.

Unit Cabinet

Unit cabinet shall be constructed of galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTM-B117 standards. Indoor blower section shall be insulated with a minimum 1/2" thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be "large" size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self- draining standards. Condensate connection shall be a minimum of 1" I.D. female and be a ridged mount connection. Unit shall incorporate a fixed outdoor air damper with an outdoor air intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit.

Indoor (Evaporator) Fan Assembly

Fan shall be a belt drive assembly and include an adjustable- pitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus

Johnson Controls Unitary Products

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Image 9 Contents
Description ZJ/ZR ShownTable of Contents ZJ shown Component LocationTon Sunline Magnum Model Number Nomenclature Nomenclature Features and Benefits Standard Features Balanced Heating Factory Installed Options For 5-hp motor applications Control Options Field Installed AccessoriesIndoor Evaporator Fan Assembly Guide SpecificationsGeneral DescriptionRefrigerant Components Outdoor Condenser Fan AssemblyUnit Controls Gas Heating Section ZJ/ZR/ZF***N ModelsOther Pre-engineered Accessories Available Unit Operating CharacteristicsElectric Heating ZJ/ZR/ZF***C/E Models Electrical RequirementsReheat Mode Sequence Of Operation Normal ModeAlternate Mode Reheat Controls Part Reheat Control BoardRHB ZJ180-300 Physical Data Physical DataFilters ZR180-300 Physical Data No. speeds Number of motors Motor HP each AFUE% ZF180-300 Physical DataMin ZJ/ZR/ZF180-300 Unit LimitationsCapacity Performance ZJ180-300 Cooling CapacitiesZJ180 15 Ton 115F 125F ZJ210 17.5 Ton ZJ210 17.5 Ton ZJ240 20 Ton ZJ240 20 Ton ZJ300 25 Ton ZJ300 25 Ton ZR180 15 Ton ZR180-300 Cooling and Reheat CapacitiesZR180 15 Ton 35F 45F ZR180 15 Ton Alternate Reheat ModeSensible Capacity MBh ZR240 20 Ton 115F 125F ZR240 20 Ton Alternate Reheat Mode 75F 85F ZR300 25 Ton 115F 125F ZR300 25 Ton Alternate Reheat Mode 75F 85F ZF180 15 Ton ZF180-300 Cooling Capacities115F 125F ZF210 17.5 Ton ZF210 17.5 Ton ZF240 20 Ton ZF240 20 Ton ZF300 25 Ton ZF300 25 Ton ZJ180-300 Side Duct Application Airflow PerformanceZJ180 15 Ton Side Duct ZJ210 17.5 Ton Side DuctZJ240 20 Ton Side Duct ZJ300 25 Ton Side Duct ZJ180-300 Bottom Duct Application ZJ180 15 Ton Bottom DuctZJ210 17.5 Ton Bottom Duct ZJ240 20 Ton Bottom Duct ZJ300 25 Ton Bottom Duct ZR180-300 Side Duct Application ZR180 15 Ton Side DuctZR240 20 Ton Side Duct ZR300 25 Ton Side Duct ZR180-300 Bottom Duct Application ZR180 15 Ton Bottom DuctZR240 20 Ton Bottom Duct ZR300 25 Ton Bottom Duct ZF180-300 Side Duct Application ZF180 15 Ton Side DuctZF210 17.5 Ton Side Duct ZF240 20 Ton Side Duct ZF300 25 Ton Side Duct ZF180-300 Bottom Duct Application ZF180 15 Ton Bottom DuctZF210 17.5 Ton Bottom Duct ZF240 20 Ton Bottom Duct ZF300 25 Ton Bottom Duct Additional Static Resistance RPM SelectionDrive Selection Air Temperature ºF Gas Heat Minimum Supply Air Altitude/Temperature Correction FactorsFactor CorrectionIndoor Blower Specifications Power Exhaust SpecificationsElectric Heat Minimum Supply Air ZJ/ZR/ZF Outdoor Sound Power Levels ZJ/ZR/ZF Indoor Sound Power LevelsSound Performance Electric Heat MultipliersZJ180-300 Standard Drive Without Powered Convenience Outlet Electrical DataZJ180 MCA Model Stages Amps ZJ180-300 Standard Drive With Powered Convenience OutletZJ180-300 Standard Drive With Powered Convenience Outlet Conv YTG-J-0910 ZJ180-300 High Static Drive With Powered Convenience Outlet ZJ180-300 High Static Drive With Powered Convenience Outlet ZJ300 Low Static Drive With Powered Convenience Outlet ZJ300 Low Static Drive Without Powered Convenience OutletZR180 ZR180-300 Standard Drive Without Powered Convenience OutletZR180-300 Standard Drive With Powered Convenience Outlet YTG-J-0910 ZR180-300 High Static Drive With Powered Convenience Outlet ZR300 Low Static Drive With Powered Convenience Outlet ZR300 Low Static Drive Without Powered Convenience OutletZF180 ZF180-300 Standard Drive Without Powered Convenience OutletPwr Max Fuse Motors ZF180-300 Standard Drive With Powered Convenience Outlet ZF180-300 Standard Drive With Powered Convenience Outlet ZF180-300 Hi Static Drive Without Powered Convenience Outlet ZF180-300 Hi Static Drive Without Powered Convenience Outlet ZF180-300 Hi Static Drive With Powered Convenience Outlet ZF180-300 Hi Static Drive With Powered Convenience Outlet ZF180-300 Low Static Drive With Powered Convenience Outlet ZJ180-300 Typical Control Diagram ZJ/ZR/ZF180-300 Wiring DiagramsOCC Terminal Block ZR180-300 Typical Control DiagramOCC ZF180-300 Typical Control DiagramWeights and Dimensions ZJ/ZR/ZF180-300 Unit WeightsZF Unit 4 Point Load Weight ZF Unit 6 Point Load Weight Supply Fan VFD Weights, in Lbs ZJ/ZR/ZF180-300 Unit Accessory WeightsUnit Dimensions ZJ/ZR Unit Dimensions Front ViewUtilities Entry Front View ZJ/ZR/ZF Unit Dimensions Rear View For bottom duct applicationsFor side duct applications ZJ/ZR/ZF180-300 Unit Clearances ZJ/ZR/ZF Unit Dimensions Rain HoodUnit Accessory Dimensions ZJ/ZR180-300, ZF210-300 Roof CurbZF180 Roof Curb ZJ/ZR/ZF180-300 Typical Installation Johnson Controls Unitary Products York Drive Norman, OK