Roberts Gorden CRV-Series service manual Reflector, U-Clip and Reflector Support Installation

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ROBERTS GORDON® CRV-SE RI ES SUBMI TT AL SHE ET

Reflector, U-Clip and Reflector Support Installation

The pictorial drawings of the heater construction in this Section are schematic only and provide a gen- eral guideline of where hangers, reflector supports and U-clips are to be installed.

To ensure proper expansion and contraction move- ment of the reflectors, a combination of U-clips and reflector supports are used. The positioning of reflec-

tor supports and U-clips depend on the individual installation. Use either pop rivets or sheet metal screws instead of u-clips when installing end caps and joint pieces in areas where impact and high wind may be a factor. The following rules must be observed.

1.The first reflector after the burner must be affixed in the middle of the reflector with a reflector support and tight screws.

End

First Reflector

U-Clips

Overlap must be a

6"

minimum of 6" (16 cm)

(16 cm)

2.The overlap at the first and second reflector is a slip overlap. Thereafter, every third reflector joint is a slip overlap. A slip overlap is achieved by either:

a.) both reflectors lay inside a hanger. (no reflector support needed).

b.) using a reflector support with loose screws at the reflector overlap.

 

Tight

 

Sheet Metal

Wire Form

Screw

Reflector Support

Strap

Option B

Slip Overlap Reflector

Reflector

Support

Loose screws loosened 1/16" to allow slippage.

Option A

Slip Overlap

3.The remaining reflector overlaps require a non-slip overlap connection. To affix the reflectors together in a non-slip overlap either:

a.) use reflector support and tight screws.

b.) if both reflectors lay inside a hanger, u-clips or sheet metal screws may be used.

This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight screws.

Description

Part Number

Reflector Support Package

03050010

Wire Form

91908004

Reflector Support Strap

03050000

Screw #8 x 3/4

94320812

U-Clip Package

91107720

Reflector End Cap

027508XX

Option A

Non-Slip Overlap

Reflector

Tight

screws

Option B

Non-Slip Overlap

U-Clip

(2 clips per

non-slip overlap inside a hanger)

© 2004 Roberts-GordonBEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL .

APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON® PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.

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Contents Custom-Engineered, Low-Intensity Infrared Heating Systems Copyright 2004 Roberts-Gordon N127602NA Rev B 07/04Standard Parts List Contents of CRV-Series Burner CartonCommon CRV-Series Components Urvccm Pump Packages and Accessories 02719105 EP-100 Pump Package General Specifications Pump Specifications Pump Specifications Model EP-100 EP-201 EP-203 EP-301Air Supply Blower Specifications One Side Reflector Inches Centimeters Clearances to CombustiblesStandard Reflector Inches Centimeters Two Side Reflectors Inches CentimetersUniversal Shield, Position Inches Centimeters Model Inches CentimetersFoot Deco Grille Inches Centimeters Barrier Shield Inches CentimetersMajor Component Descriptions Burner Tube CRV-SERIES Assembly OverviewCoupling Assembly Tube Adapter With LockAssembly Tube and Reflector Hanger With Clamp PackageRoberts Gordon UltravacCRV-Series Assembly Overview Heater Installation Critical Hanger PlacementCombustion Chamber 229 cm Tube InstallationCoupling and Tube Assembly Tube Hanger Turnbuckles 10 maximum 3 m ChamberElbow Installation Coupling and Tube Assembly Tighten Slide Bar as shown belowElbow Package Configuration Repeat a D until all tubes are assembledReflector Installation Reflector InstallationReflector Installation with Hole Per sideReflector, U-Clip and Reflector Support Installation Burner Installation Burner Combustion Chamber Gasket End VentReflector Joint Installation Optional Heater AccessoriesTee Installation TeeReflector Joint Detail JointBracket Installation Side Reflector InstallationReflector Side Extension Standard Reflector Frame Shield Installation TWO-FOOT Decorative Grille InstallationGrille Installation ShieldONE-FOOT Decorative Grille Installation One-Foot Decorative Grille BracketDecorative Grille Bracket Reinforcement Decorative GrilleJoint Piece and Reinforcement Joint PieceEnd Piece and Reflector End Cap Reflector joint pieceProtective Grille Installation Silicone Cap InstallationCRV-Series Classic Cast-Iron Components Pump Installation EP-200 Condensate Valve AssemblyVenting Vertical Venting ConfigurationEP-100 Horizontal Venting Configurations Horizontal Venting 4 10 CM PipeEP-200 Series Horizontal Venting Configurations EP-300 Series Horizontal Venting Configurations18 46 cm Minimum Filter Housing Assembly Outside Combustion AIR SupplyAir Supply Blower Support Non-Pressurized Outside Air Supply Pressure SwitchPressurized Outside Air Supply Vent CapGas Connection with Stainless Steel Flex Gas Connector GAS Piping30 cm Stainless Steel Flex Wiring One Zone Operation without Control PanelBlack Two Zone Operation without Control PanelDpst 12A Transformer Relay Zone Thermostat Purple Red White Red/YellowCRV-Series Burner Internal Wiring GAS Valve Ignition ModuleInternal Burner Diagram Gasket Burner to Mixing Chamber TransformerWarranty is Void if ROBERTS-GORDON will not PAY forLimitations on Authority Representatives

CRV-Series specifications

The Roberts Gordon CRV-Series is a revolutionary line of infrared heating systems designed to provide efficient and effective solutions for a variety of industrial and commercial applications. With an emphasis on energy efficiency, performance, and reliability, the CRV-Series stands out as a preferred choice among business owners looking to optimize their heating solutions.

One of the main features of the CRV-Series is its innovative heating technology. The systems utilize infrared radiation to directly warm objects and individuals in a space, rather than heating the air. This results in faster heating times and a more comfortable environment, as it reduces heat loss and minimizes the need to overly heat the air itself. Consequently, users enjoy lower energy bills and improved comfort levels.

The CRV-Series is available in various configurations, allowing for versatility in installation and use. The modular design means that units can be easily adapted to suit different space requirements, whether in warehouses, manufacturing plants, or retail environments. This adaptability is complemented by a range of heating capacities, ensuring that businesses can find a model that fits their unique needs.

Another key characteristic of the CRV-Series is its robust construction. Built with high-quality materials, the systems are designed to withstand the rigors of industrial settings. This durability contributes to their long operational lifespan, reducing the need for frequent replacements and minimizing downtime.

Safety is also a paramount concern addressed by the CRV-Series. The systems are equipped with advanced safety features such as flame detection, automatic shut-off valves, and over-temperature protection. These features not only ensure safe operations but also provide peace of mind to users.

In terms of control and efficiency, the CRV-Series is compatible with advanced control systems that enable precise temperature regulation. This capability allows businesses to tailor their heating operations to match production schedules or occupancy levels, further enhancing energy savings.

Overall, the Roberts Gordon CRV-Series represents a blend of innovative technology, energy efficiency, and durability tailored for today's industrial and commercial environments. With its direct heating capabilities and robust features, it stands as a leading choice for businesses looking to improve their heating strategies while minimizing costs and environmental impact. Through its commitment to quality and performance, Roberts Gordon continues to set the standard in infrared heating technology with the CRV-Series.