BENDIX AD-IP INTEGRAL PURGE AIR DRYER manual SD-08-2414

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SD-08-2414

Bendix® AD-IPIntegral Purge Air Dryer

DESICCANT

CARTRIDGESADDLE

MOUNTING

BRACKET

MOUNTING

STRAP

SAFETY

VALVE

SAFETY VALVECONTROL PORT

 

CONTROL

 

LOWER

 

 

MOUNTING

 

PORT

 

BRACKET

HEATER &

SUPPLY

 

SUPPLY

THERMOSTAT

HEATER & THERMOSTAT

PORT

CONNECTOR

PORT

 

CONNECTOR

 

 

 

 

FIGURE 1 - AD-IPINTEGRAL PURGE AIR DRYER

DESCRIPTION

The function of the Bendix® AD-IPintegral purge air dryer is to collect and remove air system contaminants in solid, liquid and vapor form before they enter the brake system. It provides clean, dry air to the components of the brake system which increases the life of the system and reduces maintenance costs. Daily manual draining of the reservoirs is eliminated.

The AD-IPair dryer consists of a desiccant cartridge secured to a die cast aluminum end cover with a single, central bolt. The end cover contains a check valve assembly, safety valve, heater and thermostat assembly, three pipe thread air connections and the purge valve assembly. The removable purge valve assembly incorporates the purge valve mechanism and a turbo charger cutoff feature that is designed to prevent loss of engine “turbo” boost pressure during the purge cycle of the AD-IPair dryer. For ease of serviceability, all replaceable assemblies can be replaced without removal of the air dryer from its mounting on the vehicle.

The AD-IPair dryer has three female pipe thread air connections identified as follows:

Air Connection Port ID

Function/Connection

CON 4

Control Port (purge valve control

 

& turbo cutoff).

SUP 11

Supply Port (air in).

DEL 2

Delivery Port (air out).

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Contents SD-08-2414 General AD-IPDI Drop in AIR Dryer ModelAD-IPINTEGRAL Purge AIR Dryer Charge Cycle Turbo Cutoff Feature Refer to Figure Preventive Maintenance Side View Weatherproof Accordian TOP View Operation & Leakage TestsRebuilding the AD-IPAIR Dryer Maintenance Kits AvailableAD-IPAIR Dryer Removal DisassemblyAssembly Cleaning & Inspection34 35 36 DLU Style Purge Valve Old Style AD-IP End Cover Vertical Delivery Check Valve Total Vehicle Reservoir Requirement Volume AD-IPAIR Dryer InstallationRetrofitting the AD-IPAIR Dryer Vehicle Application RequirementsVehicle Preparation Connecting the AIR LinesLocating AD-IPAIR Dryer on Vehicle Compressor Discharge LinePurge Exhaust Line Installing AD-IPAIR Dryer with Holset Compressor GeneralStandard AD-IPAir Dryer Refer to B AD-IPDI Drop In Air Dryer Model Refer to CWiring Remote Power & Local Ground Testing the AD-IPAIR DryerPerform tests 1 to 6 in the order presented AD-IPAIR Dryer Troubleshooting ChartAD-IPAIR Dryer Troubleshooting Chart Check Valve Unloaded for a minimum of 30 seconds. This AD-IPAIR Dryer Troubleshooting Chart Check Valve Preventative Maintenance Section AD-IPAIR Dryer Troubleshooting Chart High Air Use Low Air UseConventional Supply System Integral Purge AIR Dryer Additional Troubleshooting InformationComplaint Can Not Build System Pressure Complaints Common to the Charging & AIR Supply SystemDischarge plugged or restricted Tests Common to More than ONE Complaint