BENDIX AD-IP INTEGRAL PURGE AIR DRYER manual AD-IPAIR Dryer Troubleshooting Chart

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AD-IPAIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

1. Dryer is constantly

A. Excessive system

A. If leakage IS SHOWN on gauges test for

“cycling” or purging.

leakage.

excessive service brake system leakage.

Dryer purges frequently

IMPORTANT: Note whether

Allowable leakage:

(every 4 minutes or less

air pressure loss is shown

Single vehicle - 1 psi/minute either service

while vehicle is idling).

on dash gauge(s). Pressure

reservoir.

 

 

loss shown on gauges is

 

Tractor trailer - 3 psi/minute either service

 

caused by service brake

 

reservoir. Repair and retest as required.

 

system or component

 

 

 

leakage. Pressure loss NOT

 

 

SHOWN on gauges is

 

 

caused by supply system or

 

 

component leakage.

 

B. If leakage is NOT SHOWN on gauges test for excessive supply system leakage.

Remove drain cock or valve in supply reservoir (wet tank) and install air gauge. Build system pressure, allow air dryer to purge and observe air gauge in supply reservoir. Pressure drop should not exceed 1 psi per minute.

Perform tests 1 to 6 in the order presented.

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Contents SD-08-2414 AD-IPDI Drop in AIR Dryer Model GeneralAD-IPINTEGRAL Purge AIR Dryer Charge Cycle Turbo Cutoff Feature Refer to Figure Preventive Maintenance Operation & Leakage Tests Side View Weatherproof Accordian TOP ViewMaintenance Kits Available Rebuilding the AD-IPAIR DryerDisassembly AD-IPAIR Dryer RemovalCleaning & Inspection Assembly34 35 36 DLU Style Purge Valve Old Style AD-IP End Cover Vertical Delivery Check Valve AD-IPAIR Dryer Installation Total Vehicle Reservoir Requirement VolumeRetrofitting the AD-IPAIR Dryer Vehicle Application Requirements Connecting the AIR Lines Vehicle Preparation Locating AD-IPAIR Dryer on Vehicle Compressor Discharge LineInstalling AD-IPAIR Dryer with Holset Compressor General Purge Exhaust LineStandard AD-IPAir Dryer Refer to B AD-IPDI Drop In Air Dryer Model Refer to CTesting the AD-IPAIR Dryer Wiring Remote Power & Local GroundAD-IPAIR Dryer Troubleshooting Chart Perform tests 1 to 6 in the order presentedAD-IPAIR Dryer Troubleshooting Chart Check Valve Unloaded for a minimum of 30 seconds. This AD-IPAIR Dryer Troubleshooting Chart Check Valve Preventative Maintenance Section AD-IPAIR Dryer Troubleshooting Chart Low Air Use High Air UseAdditional Troubleshooting Information Conventional Supply System Integral Purge AIR DryerComplaints Common to the Charging & AIR Supply System Complaint Can Not Build System PressureTests Common to More than ONE Complaint Discharge plugged or restricted