BENDIX AD-IP INTEGRAL PURGE AIR DRYER manual AD-IPAIR Dryer Troubleshooting Chart

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AD-IPAIR DRYER TROUBLESHOOTING CHART (Continued)

SYMPTOMS

CAUSE

REMEDY

2. Water and/or Oil in

 

Discharge Line Freeze-Up. The discharge line must

 

maintain a constant slope down from the

Supply or Service

 

 

compressor to the air dryer inlet fitting to avoid low

Reservoir (continued).

 

 

points where ice may form and block the flow. If,

 

 

 

 

instead, ice blockages occur at the air dryer inlet,

 

 

insulation may be added here, or if the inlet fitting is

 

 

a typical 90 degree fitting, it may be changed to a

 

 

straight or 45 degree fitting. For more information on

 

 

how to help prevent discharge line freeze-ups, see

 

 

Bendix Bulletins TCH-08-21 and TCH-08-22. Shorter

 

 

discharge line lengths or insulation may be required

 

 

in cold climates.

 

 

Insufficient coolant flow through compressor. Inspect

 

 

coolant line. Replace as necessary (I.D. is 1/2”

 

 

min.). Inspect the coolant lines for kinks and

 

 

restrictions and fittings for restrictions. Replace as

 

 

necessary. Verify coolant lines go from engine block

 

 

to compressor and back to the water pump. Repair

 

 

as necessary.

 

 

Restricted air inlet (not enough air to compressor).

 

 

Check compressor air inlet line for restrictions,

 

 

brittleness, soft or sagging hose conditions etc.

 

 

Repair as necessary. Inlet line size is 3/4 ID.

 

 

Maximum restriction requirement for compressors is

 

 

25 inches of water. Check the engine air filter and

 

 

service if necessary (if possible, check the air filter

 

 

usage indicator).

 

 

Poorly filtered inlet air (poor air quality to

 

 

compressor). Check for leaking, damaged or

 

 

malfunctioning compressor air inlet components

 

 

(e.g. induction line, fittings, gaskets, filter bodies,

 

 

etc.). Repair inlet components as needed. Note: Dirt

 

 

ingestion will damage compressor and is not

 

 

covered under warranty.

 

 

If you found excessive oil present in the service

 

 

reservoir and you did not find any issues above, the

 

 

compressor may be passing oil.

 

 

Replace compressor. If still under warranty, follow

 

 

normal warranty process.

 

 

 

 

G. Compressor malfunction.

G. If you found excessive oil present in the service

 

 

reservoir and you did not find any issues above,

 

 

the compressor may be passing oil. Test the

 

 

compressor using the BASIC cup method as

 

 

described in the Bendix compressor service

 

 

manual and referred to in Appendix A, Table A,

 

 

column 5.

 

 

Replace compressor. If still under warranty, follow

 

 

normal warranty process.

 

 

 

 

H. Air by-passes desiccant

H. If vehicle uses Holset compressor, inspect

 

cartridge assembly.

feedback check valve for proper installation and

 

 

operation.

 

 

 

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Contents SD-08-2414 AD-IPDI Drop in AIR Dryer Model GeneralAD-IPINTEGRAL Purge AIR Dryer Charge Cycle Turbo Cutoff Feature Refer to Figure Preventive Maintenance Operation & Leakage Tests Side View Weatherproof Accordian TOP ViewMaintenance Kits Available Rebuilding the AD-IPAIR DryerDisassembly AD-IPAIR Dryer RemovalCleaning & Inspection Assembly34 35 36 DLU Style Purge Valve Old Style AD-IP End Cover Vertical Delivery Check Valve AD-IPAIR Dryer Installation Total Vehicle Reservoir Requirement VolumeRetrofitting the AD-IPAIR Dryer Vehicle Application RequirementsConnecting the AIR Lines Vehicle PreparationLocating AD-IPAIR Dryer on Vehicle Compressor Discharge LineInstalling AD-IPAIR Dryer with Holset Compressor General Purge Exhaust LineStandard AD-IPAir Dryer Refer to B AD-IPDI Drop In Air Dryer Model Refer to CTesting the AD-IPAIR Dryer Wiring Remote Power & Local GroundAD-IPAIR Dryer Troubleshooting Chart Perform tests 1 to 6 in the order presentedAD-IPAIR Dryer Troubleshooting Chart Check Valve Unloaded for a minimum of 30 seconds. This AD-IPAIR Dryer Troubleshooting Chart Check Valve Preventative Maintenance Section AD-IPAIR Dryer Troubleshooting Chart Low Air Use High Air UseAdditional Troubleshooting Information Conventional Supply System Integral Purge AIR DryerComplaints Common to the Charging & AIR Supply System Complaint Can Not Build System PressureTests Common to More than ONE Complaint Discharge plugged or restricted