Lochinvar TNR-I&S-02 service manual Typical Vertical Power Vent System Installation

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TNR-I&S-02

NOTICE

This unit can be vented using only PVC (Class 160, ASTM D-2241 Schedule 40, ASTM D-1785; or Cellular Core Schedule 40 DWV, ASTM F-891), Schedule 40 CPVC (ASTM F-411) pipe. The fittings, other than the TERMINATIONS should be equivalent to PVC-DWV fittings meeting ASTM F-2665. (Use CPVC fittings, ASTM F-438 for CPVC pipe.) If CPVC pipe and fittings is used, then the proper cement must be used for all joints, including joining the pipe to the Termination (PVC material). PVC materials should use ASTM –D2564 grade cement; CPVC materials should use ASTM F-493 grade cement.

For water heaters in locations with high ambient temperatures (above 100° F) and/or insufficient dilution air, it is recommended that CPVC pipe and fittings (MUST USE SUPPLIED VENT TERMINAL) be used.

Horizontal Installation:

In a horizontal application, it is important that condensate not be allowed to buildup in the exhaust vent pipe. To prevent this from happening, the pipe should be installed with an slight upward slope. The vent system should be supported every 5 feet of vertical run and every 3 feet of horizontal run of vent pipe length.

Stress levels in the pipe and fittings can be significantly increased by improper installation. If rigid pipe clamps are used to hold the pipe in place, or if the pipe cannot move freely through a wall penetration, the pipe may be directly stressed, or high thermal stresses may be formed when the pipe heats up and expands. Install accordingly to minimize such stresses.

Follow the following procedure to vent through the wall:

1.Cut one 3 ½ in. (9.0 cm) diameter hole (for 3" (7.6 cm) diameter pipe) or 4 ½” (11.5 cm) diameter hole (for 4" (10.2 cm) diameter pipe).

2.Use the proper PVC cement or sealant to secure the 90° exhaust vent terminal provided with the water heater to the plastic pipes. The distance between the back edge of the 90° exhaust vent terminal and the exterior wall (see Figure 14) must be 6 inches (13.0 cm). Use the proper cement and assembly procedures to secure the vent connector joints between the terminal and the blower outlet. Provide support brackets for every 3 feet (1.0 m) of horizontal vent.

Figure 14

Typical Horizontal Power Vent System

Vertical Installation:

Vertical venting must be supported every 5 feet of vertical run and every 3 feet of horizontal run of vent pipe length.

Stress levels in the pipe and fittings can be significantly increased by improper installation. If rigid pipe clamps are used to hold the pipe in place, or if the pipe cannot move freely through a wall penetration, the pipe may be directly stressed, or high thermal stresses may be formed when the pipe heats up and expands. Install accordingly to minimize such stresses.

Follow the following procedure to vent through the roof:

1. Cut the necessary holes through the roof and ceiling.

2.Install the exhaust vent and air intake plastic pipes as shown in Figure 15. Make sure that the installation meets the local codes and/or The National Fuel Gas Code ANSI Z223.1 (Latest Edition) or CGA/CAN B149 Installation Code.

Figure 15

Typical Vertical Power Vent System Installation

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Contents Table of Contents General InformationInstallation Instructions LocationUnconfined Space AIR RequirementsMechanical Exhausting of Room AIR Confined SpaceInstructions for Connections Result from excessive temperature and pressuresWater Connections Injury. The water is under pressure and may splashApproximate TIME/TEMPERATURE Relationships in Scalds Approximate Time/Temperature Scald ChartScalding Direct Vent Installation VentingVent terminal must not terminate Exceptions for InstallationsDirect Vent Terminal Location Vent Terminal LocationFollow the following procedure to vent through the roof Horizontal InstallationVertical Installation Follow the following procedure to vent through the wallRated Power Vent InstallationPower Vent Terminal Location Determining required vent lengthTypical Vertical Power Vent System Installation Maximum Vent Length Determination Total vent length can not exceed Max. Vent ength in TableRain Cap to Small Vent Pipe Ass’y Initial Preparation Vent Pipe PreparationSelection of Materials GAS Meter Size Natural GAS only GAS ConnectionsElectrical Connections GAS Pressure RegulationTo Fill the Water Heater Wiring Diagram and SchematicOperating Instructions General Instructions Sequence of OperationLighting Instructions General MaintenanceMaintenance Schedule Burner Flame CheckFilling Water Heater Flushing Water HeaterDraining Water Heater Sediment and Lime Scale RemovalRelief Valve Anode Inspection and ReplacementDrain Valve and Tank Access Panel Vent and AIR Intake SystemTimes, call service Replace the switchMake sure that the temperature of the tank is cool Check Collector Limit Switch as previously mentioned