Lochinvar 151 - 801 Flue vent system and air piping, Check water system, Check expansion tank

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Service Manual

2Maintenance (continued)

Flue vent system and air piping

1.Visually inspect the entire flue gas venting system and air piping for blockage, deterioration or leakage. Repair any joints that show signs of leakage. Verify that air inlet pipe is connected and properly sealed.

2.Verify that water heater vent discharge and air intake are clean and free of obstructions.

￿WARNING Failure to inspect for the above conditions and have them repaired can result in severe

personal injury or death.

Check water system

1.Verify all system components are correctly installed and operational.

2.Verify system pressure is at least 12 PSI.

3.Watch the system pressure as the water heater heats up (during testing) to ensure pressure does not rise too high. Excessive pressure rise indicates expansion tank sizing or performance problem.

4.Inspect automatic air vents and air separators. Remove air vent caps and briefly push valve to flush vent. Replace caps. Make sure vents do not leak. Replace any leaking vents.

Check expansion tank

1.Expansion tanks provide space for water to move in and out as the water expands due to temperature increase or contracts as the water cools. Tanks may be diaphragm or bladder type. See Section 6 - System Piping of the Armor Water Heater Installation and Operation Manual for suggested best location of expansion tanks and air eliminators.

￿WARNING

￿WARNING

Safety relief valves should be re-inspected AT LEAST ONCE EVERY THREE YEARS, by a licensed plumbing contractor or authorized inspection agency, to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge line have not been altered or tampered with illegally. Certain naturally occurring conditions may corrode the valve or its components over time, rendering the valve inoperative. Such conditions are not detectable unless the valve and its components are physically removed and inspected. This inspection must only be conducted by a plumbing contractor or authorized inspection agency – not by the owner. Failure to re-inspect the water heater relief valve as directed could result in unsafe pressure buildup, which can result in severe personal injury, death, or substantial property damage.

Following installation, the valve lever must be operated AT LEAST ONCE A YEAR to ensure that waterways are clear. Certain naturally occurring mineral deposits may adhere to the valve, rendering it inoperative. When manually operating the lever, water will discharge and precautions must be taken to avoid contact with hot water and to avoid water damage. Before operating lever, check to see that a discharge line is connected to this valve directing the flow of hot water from the valve to a proper place of disposal. Otherwise severe personal injury may result. If no water flows, valve is inoperative. Shut down the water heater until a new relief valve has been installed.

Check water heater relief valve

1.Inspect the relief valve and lift the lever to verify flow. Before operating any relief valve, ensure that it is piped with its discharge in a safe area to avoid severe scald potential. Read Section 6 - System Piping of the Armor Water Heater Installation and Operation Manual before proceeding further.

2.After following the above warning directions, if the relief valve weeps or will not seat properly, replace the relief valve. Ensure that the reason for relief valve weeping is the valve and not over-pressurization of the system due to expansion tank waterlogging or undersizing.

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Contents Models 151 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid Service What is in this manual?Maintenance TroubleshootingArmor water heater display ServiceControl inputs Smart System Control BoardControl outputs Smart System Control BoardGeneral Operation Access modesHow the water heater operates Sequence of operationOperation Display Button Screen Operation Display Status Display panel menu accessDisplay panel parameter access General Parameter tableModes Viewable and changeable control parameters Data Logging DHW SettingsFunctions Anti-CyclingControl modes Circulation pumps Minimum On/Off TimeService Notification Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check water heater relief valveCheck all water heater wiring Check ignition ground wiringCheck control settings Perform start-up and checksCleaning heat exchanger Check flame signalReview with owner Oiled bearing circulatorsBefore troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit Does NotTemperature F Resistance Ω Checking temperature sensorsWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNo Pump NoisyRelief Valve OpeningFlow Switch Fault Description Corrective ActionFlame Fail Ign Anti-cyclingRunning No FlameManual Reset Auto ResetFlame Sequence High LimitFan Speed Low Fan LowGV/Relay FailLouver Proving Sensor ShortedFlue Temp High Delta T HighService Blk Outlet Temp HighRem Ctrl Flt No Error Stored Watch Dog ErrorFatal Error Low 24 VACGas Valve Adjustment Combustion Analysis ProcedureOr Obstruction Gas Supply PressureGas valve adjustment procedure Models 151Model Models 601 4Gas Valve Adjustment Model

151 - 801 specifications

Lochinvar 151 - 801 is a high-efficiency commercial water heater designed to meet the demanding needs of various applications in the hospitality, healthcare, and educational sectors. This advanced system provides reliable hot water with enhanced performance while promoting energy conservation and sustainability.

One of the standout features of the Lochinvar 151 - 801 is its powerful heating capability. With a robust heating input of up to 150,000 BTU per hour, it ensures a steady supply of hot water even during peak demand times. The efficient heat exchanger design optimizes thermal performance, allowing for quicker recovery rates, which is essential for facilities requiring substantial hot water usage.

This model integrates cutting-edge technologies to maximize energy efficiency. Utilized in the Lochinvar 151 - 801 is the Smart System control technology, which provides precise temperature management and diagnostics. This feature not only enhances operation efficiency but simplifies service and maintenance by providing real-time data and alerts, leading to reduced downtime.

Additionally, the Lochinvar 151 - 801 employs a stainless-steel tank construction that promotes durability and robustness. The tank is adequately insulated to minimize heat loss, thus keeping energy costs down. Its compact design also allows for easy installation in various spaces, including those with limited footprints.

Moreover, the unit features advanced combustion technology, including a modulating gas valve that adjusts the flame size according to demand, promoting even greater efficiency. This ensures that the water heater operates at optimum performance levels, reducing fuel consumption while ensuring a consistent supply of hot water.

Safety is a primary concern for Lochinvar, and the 151 - 801 model includes several integrated safety features, such as an ignition safety shutoff and a temperature/pressure relief valve. These systems work together to provide peace of mind while ensuring the unit operates safely within its designated parameters.

In conclusion, the Lochinvar 151 - 801 is an exemplary choice for commercial applications, offering powerful performance, efficient technologies, durable construction, and enhanced safety features. With its combination of high output and advanced monitoring capabilities, it stands as a reliable solution for organizations seeking an effective hot water heating solution.