Lochinvar 151 - 801 Combustion Analysis Procedure, Or Obstruction, Gas Supply Pressure

Page 36

Service Manual

3Troubleshooting

Combustion Analysis Procedure

1.Turn the main power off to the water heater by placing the “On/Off” switch in the OFF position.

2.Remove the flue temperature sensor from the flue pipe connection. Note: Combustion measurements will be made at this point.

3.Turn the main power on to the water heater by placing the “On/Off” switch in the ON position.

4.Place the water heater into the active position by pressing the RIGHT SELECT [ON] key (see page 5).

5.Locate the pinhole button below the RESET button on the display board (see page 5). Insert a thin wire (such as a paper clip) into the hole and press the button once and hold for 5 seconds to place the water heater into Service Mode. In Service Mode the water heater will fire at ignition speed and will then modulate up to full fire.

6.Insert the probe from a combustion analyzer into the hole left by the removal of the flue temperature sensor.

7.Once the water heater has modulated up to full fire, measure the combustion. The values should be in the range listed in Table 3G above. The CO levels should be less than 150 ppm for a properly installed unit.

If the combustion is not within the specified range, reference the chart below for possible causes and corrective actions.

Table 3G Flue Products

Natural Gas

Propane

 

 

 

 

CO2

O2

CO2

O2

8.0% - 10%

3.0% - 6.5%

9.0% - 11%

4.1% - 6.9%

 

 

 

 

8.Once the combustion analysis is complete, test the safety shutoff device by turning the manual shutoff valve to the OFF position and ensuring that the water heater shuts down and registers an alarm. Open the manual shutoff valve, reset the control, and return to Service Mode.

9.Turn the main power off to the water heater and replace the flue temperature sensor into the flue pipe connection.

10.Place the water heater back into normal operation.

￿WARNING You must replace the flue gas temperature sensor to prevent flue gas spillage into the

room. Failure to comply could result in severe personal injury, death, or substantial property damage.

Table 3H Troubleshooting Chart - Combustion Levels

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

• Refer to Section 3 - General Venting of the Armor Water Heater Installation and Operation

Vent/Air Intake Length

Manual for the proper venting and air intake methods for the Armor water heater.

or Obstruction

• Check for obstructions at the vent/air intake terminals.

 

 

Gas Supply Pressure

• Refer to Section 7 - Gas Connections of the Armor Water Heater Installation and Operation

Manual for the proper gas supply for the Armor water heater.

 

 

 

Dirty/Damaged Burner

• Refer to page 22 of this manual for burner removal and cleaning procedures.

• Replace burner if necessary.

 

 

 

Gas Valve Adjustment

• Refer to pages 37-38 of this manual for the gas valve adjustment procedure.

 

 

 

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Contents Models 151 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid What is in this manual? ServiceMaintenance TroubleshootingService Armor water heater displaySmart System Control Board Control inputsSmart System Control Board Control outputsAccess modes General OperationHow the water heater operates Sequence of operationOperation Display Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Parameter table GeneralModes Viewable and changeable control parameters DHW Settings Data LoggingFunctions Anti-CyclingControl modes Minimum On/Off Time Circulation pumpsService Notification Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check water heater relief valveCheck ignition ground wiring Check all water heater wiringCheck control settings Perform start-up and checksCheck flame signal Cleaning heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature F Resistance ΩWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNoisy No PumpRelief Valve OpeningFault Description Corrective Action Flow SwitchAnti-cycling Flame Fail IgnNo Flame RunningAuto Reset Manual ResetFlame Sequence High LimitFan Low Fan Speed LowGV/Relay FailSensor Shorted Louver ProvingFlue Temp High Delta T HighService Blk Outlet Temp HighRem Ctrl Flt Watch Dog Error No Error StoredFatal Error Low 24 VACCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure Models 151Model 4Gas Valve Adjustment Model Models 601

151 - 801 specifications

Lochinvar 151 - 801 is a high-efficiency commercial water heater designed to meet the demanding needs of various applications in the hospitality, healthcare, and educational sectors. This advanced system provides reliable hot water with enhanced performance while promoting energy conservation and sustainability.

One of the standout features of the Lochinvar 151 - 801 is its powerful heating capability. With a robust heating input of up to 150,000 BTU per hour, it ensures a steady supply of hot water even during peak demand times. The efficient heat exchanger design optimizes thermal performance, allowing for quicker recovery rates, which is essential for facilities requiring substantial hot water usage.

This model integrates cutting-edge technologies to maximize energy efficiency. Utilized in the Lochinvar 151 - 801 is the Smart System control technology, which provides precise temperature management and diagnostics. This feature not only enhances operation efficiency but simplifies service and maintenance by providing real-time data and alerts, leading to reduced downtime.

Additionally, the Lochinvar 151 - 801 employs a stainless-steel tank construction that promotes durability and robustness. The tank is adequately insulated to minimize heat loss, thus keeping energy costs down. Its compact design also allows for easy installation in various spaces, including those with limited footprints.

Moreover, the unit features advanced combustion technology, including a modulating gas valve that adjusts the flame size according to demand, promoting even greater efficiency. This ensures that the water heater operates at optimum performance levels, reducing fuel consumption while ensuring a consistent supply of hot water.

Safety is a primary concern for Lochinvar, and the 151 - 801 model includes several integrated safety features, such as an ignition safety shutoff and a temperature/pressure relief valve. These systems work together to provide peace of mind while ensuring the unit operates safely within its designated parameters.

In conclusion, the Lochinvar 151 - 801 is an exemplary choice for commercial applications, offering powerful performance, efficient technologies, durable construction, and enhanced safety features. With its combination of high output and advanced monitoring capabilities, it stands as a reliable solution for organizations seeking an effective hot water heating solution.
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