Lochinvar 151 - 801 service manual Check ignition ground wiring, Check all water heater wiring

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Service Manual

2Maintenance

Inspect ignition and flame sense Check burner flame electrodes

1.Remove the ignition and flame sense electrodes from the water heater heat exchanger access cover.

2.Remove any deposits accumulated on the ignition/flame sense electrode using sandpaper. If the electrodes cannot be cleaned satisfactorily, replace with new ones.

3.Replace ignition/flame sense electrode, making sure gasket is in good condition and correctly positioned.

1.Inspect flame through observation window.

2.If the flame is unsatisfactory at either high fire or low fire, turn off water heater and allow water heater to cool down. Remove the burner and clean it thoroughly using a vacuum cleaner or compressed air. Do not use compressed air to clean burner if performed inside a building.

3.Remove the burner, reference FIG. 2-2 below.

4.When replacing the burner, ensure gasket is in good condition and positioned correctly (FIG. 2-2).

Check ignition ground wiring

Figure 2-2Burner Assembly

1.Inspect water heater ground wire from the heat exchanger access cover to ground terminal strip.

2.Verify all wiring is in good condition and securely attached.

3.Check ground continuity of wiring using continuity meter.

4.Replace ground wires if ground continuity is not satisfactory.

Check all water heater wiring

1.Inspect all water heater wiring, making sure wires are in good condition and securely attached.

Check control settings

1.Set the SMART SYSTEM control module display to Parameter Mode and check all settings. See Section 1 of this manual. Adjust settings if necessary. See Section 1 of this manual for adjustment procedures.

2.Check settings of external limit controls (if any) and adjust if necessary.

Perform start-up and checks

1.Start water heater and perform checks and tests specified in Section 10 - Start-up of the Armor Water Heater Installation and Operation Manual.

2.Verify cold fill pressure is correct and that operating pressure does not go too high.

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Contents Models 151 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid Maintenance What is in this manual?Service TroubleshootingService Armor water heater displaySmart System Control Board Control inputsSmart System Control Board Control outputsHow the water heater operates Access modesGeneral Operation Sequence of operationOperation Display Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Parameter table GeneralModes Viewable and changeable control parameters Functions DHW SettingsData Logging Anti-CyclingControl modes Minimum On/Off Time Circulation pumpsService Notification Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check water heater relief valveCheck control settings Check ignition ground wiringCheck all water heater wiring Perform start-up and checksReview with owner Check flame signalCleaning heat exchanger Oiled bearing circulatorsCheck control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotWire Color R/BK and Y Wire Color G and Y Checking temperature sensorsTemperature F Resistance Ω Resistance TemperatureRelief Valve NoisyNo Pump OpeningFault Description Corrective Action Flow SwitchAnti-cycling Flame Fail IgnNo Flame RunningFlame Sequence Auto ResetManual Reset High LimitGV/Relay Fan LowFan Speed Low FailFlue Temp High Sensor ShortedLouver Proving Delta T HighOutlet Temp High Service BlkRem Ctrl Flt Fatal Error Watch Dog ErrorNo Error Stored Low 24 VACOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModels 151 Gas valve adjustment procedureModel 4Gas Valve Adjustment Model Models 601

151 - 801 specifications

Lochinvar 151 - 801 is a high-efficiency commercial water heater designed to meet the demanding needs of various applications in the hospitality, healthcare, and educational sectors. This advanced system provides reliable hot water with enhanced performance while promoting energy conservation and sustainability.

One of the standout features of the Lochinvar 151 - 801 is its powerful heating capability. With a robust heating input of up to 150,000 BTU per hour, it ensures a steady supply of hot water even during peak demand times. The efficient heat exchanger design optimizes thermal performance, allowing for quicker recovery rates, which is essential for facilities requiring substantial hot water usage.

This model integrates cutting-edge technologies to maximize energy efficiency. Utilized in the Lochinvar 151 - 801 is the Smart System control technology, which provides precise temperature management and diagnostics. This feature not only enhances operation efficiency but simplifies service and maintenance by providing real-time data and alerts, leading to reduced downtime.

Additionally, the Lochinvar 151 - 801 employs a stainless-steel tank construction that promotes durability and robustness. The tank is adequately insulated to minimize heat loss, thus keeping energy costs down. Its compact design also allows for easy installation in various spaces, including those with limited footprints.

Moreover, the unit features advanced combustion technology, including a modulating gas valve that adjusts the flame size according to demand, promoting even greater efficiency. This ensures that the water heater operates at optimum performance levels, reducing fuel consumption while ensuring a consistent supply of hot water.

Safety is a primary concern for Lochinvar, and the 151 - 801 model includes several integrated safety features, such as an ignition safety shutoff and a temperature/pressure relief valve. These systems work together to provide peace of mind while ensuring the unit operates safely within its designated parameters.

In conclusion, the Lochinvar 151 - 801 is an exemplary choice for commercial applications, offering powerful performance, efficient technologies, durable construction, and enhanced safety features. With its combination of high output and advanced monitoring capabilities, it stands as a reliable solution for organizations seeking an effective hot water heating solution.