Raypak 992B manual Direct Vent Vertical

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For installations in extremely cold climate, it is re- quired that:

1.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal. In this case, an approved condensate trap must be installed per applicable codes.

2.The intake vent must be insulated through the length of the horizontal run.

Termination

The flue direct vent cap MUST be mounted on the ex- terior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels.

The direct vent cap MUST NOT be installed with any combustion air inlet directly above a direct vent cap. This vertical spacing would allow the flue products from the direct vent cap to be pulled into the combus- tion air intake installed above.

This type of installation can cause non-warrantable problems with components and poor operation of the heater due to the recirculation of flue products. Multi- ple direct vent caps should be installed in the same horizontal plane with a 4 ft clearance from the side of one vent cap to the side of the adjacent vent cap(s).

Combustion air supplied from outdoors must be free of particulate and chemical contaminants. To avoid a blocked flue condition, keep the vent cap clear of snow, ice, leaves, debris, etc.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

The stainless steel flue direct vent cap must be fur- nished by the heater manufacturer in accordance with its listing (sales order option D-15).

Use only the special gas vent pipes listed for use with Category III gas burning heaters, such as the AL29-4C stainless steel vents offered by Heat Fab Inc. (800- 772-0739), Protech System, Inc. (800-766-3473), Z-Flex (800-654-5600) or American Metal Products (800-423-4270). Pipe joints must be positively sealed. Follow carefully the vent manufacturer’s installation instructions.

Direct Vent - Vertical

Note: When vertical height exceeds 25 ft, consult

factory prior to installation.

Fig. 30: Direct Vent - Vertical

Installation

These installations utilize the heater-mounted blower to draw combustion air from outdoors and force the heated flue products through the vent pipe under posi- tive pressure. The vent material must be in accordance with the above instructions for vent mate- rials. Vent material must be listed by a nationally recognized test agency.

The connection from the appliance flue to the stack must be as direct as possible and should be the same size or larger than the vent outlet.

See Table K for Category I venting guidelines.

It is recommended that in colder climates, the intake vent be insulated.

Termination

The flue terminal should be vertical and should termi- nate outside the building at least 2 ft above the highest point of the roof within 10 ft. The vent cap should have a minimum clearance of 4 ft horizontally from and in no case above or below (unless a 4 ft horizontal distance is maintained) electric meters, gas meters, regulators and relief equipment. The distance of the vent terminal from adjacent public walkways, adjacent buildings, open windows and building openings must be consis- tent with the NFGC (U.S.) or B149 (Canada).

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations Component Locations BackGeneral Information Model Quantity Vent Size Gas Burners BlowersValves Model Burners per Valve Stages Fire at StageWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Installation CodesEquipment Base StackingTable D Vent/Air Inlet Termination Clearances Clearances Indoor InstallationsOutdoor Installations Combustion and Ventilation Air Reversing Air FilterDirect Vent Indoor UnitsInstallations Conventional Combustion Air SupplyTruSeal Combustion Air All Air from Inside the BuildingCanadian Installations Water PipingGeneral Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Pressure Drop in Feet of Head Feedwater Regulator PipingAir-Separation/Expansion Tank Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterGas Supply Pool/Spa Water Chemistry Water HardnessPH of Water Total Dissolved SolidsGas Supply Connection Reversing Gas Supply ConnectionModel Table I Maximum Equivalent Pipe LengthElectrical Power Connections Check the Power SourceGas Supply Pressure Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Venting Flue Exhaust TeeModel Diameter Order Number Appliance CategoriesSupport of Vent Stack Vent Terminal LocationCombustion Exhaust Certified Combustion AirChanging the Flue Outlet InstallationsCanadian Installations Venting Installation Tips Venting ConfigurationsInstallation Natural Draft Vertical Venting CategoryTermination Common Venting SystemCertified Vertical Venting Combustion Air Air Inlet Model HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryDirect Vent Horizontal Through- the-Wall Model Certified Maximum Combustion Air InletVenting EquivalentDirect Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page High Limit Manual Reset Flow SwitchIgnition Module Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Fault History Pump Time DelayUDB Diagnostic Board Venting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Condensate Management Vertical Venting CategoryVent Terminal Location Certified Maximum Combustion Air Air Inlet Model Venting Combustion 40’ 75’ 2072BE Air 2342BEDirect Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram-Models 992B-1262B Wiring Diagram-Models 1532B-2342B START-UP Pre Start-upStart-Up Blower AdjustmentMain Burner Adjustment Safety Inspection Leak Test Procedure Dual-Seat Gas ValvesFollow-Up Pilot Turn-Down TestPost Start-Up Check Leak TestTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Weekly Semi-AnnuallyAnnually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page Page Page

992B specifications

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