Raypak 992B manual Automatic Chlorinators and Chemical Feeders, Winterizing Your Heater

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circulate water through the heater from the main sys- tem piping.

To complete the installation of the pool heater, the pool thermostat needs to be installed in the main return wa- ter line, upstream of the heater. This will ensure that the heater will be energized at the right time. If the main water line is too far away from the heater and the capillary bulb will not reach it, locate the pool thermo- stat adjacent to the main line and run wires back to the heater.

*

*Maximum 4 times the pipe diameter or 12”, whichever is less.

Fig. 14: Single Pool Heater Application

Adjustment of the manual bypass valve is critical to proper operation of the heater. The manual bypass valve should be adjusted to achieve a minimum inlet water temperature of 105°F and an outlet water tem- perature below 140°F. When starting with a cold pool, make initial adjustments. Make final adjustments when pool water approaches desired temperature.

The use of a bypass is required for proper operation in a pool heating application. Use the following instruc- tions to set the manual bypass:

1.Set Valve A (the bypass) to 1⁄2 open position, and Valve B to fully open position.

2.Turn on pump.

3.Turn on heater and wait until heater goes to full fire.

4.Adjust Valve A until the inlet water temperature is 105°F. NOTE: Opening the valve will increase the temperature and closing the valve will decrease the temperature.

5.If this process does not raise the inlet water tem- perature to 105°F and Valve A is fully open, then

slowly throttle Valve B closed to increase the inlet water temperature to 105°F.

Fig. 15: “H” Bypass Setting

Automatic Chlorinators and Chemical Feeders

CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty.

All chemicals must be introduced and completely di- luted into the pool or spa water before being circulated through the heater. Do not place chlorine tablets or bromine sticks in the skimmer. High chemical concen- trations will result when the pump is not running (e.g. overnight).

Chlorinators must feed downstream of the heater and have an anti-siphoning device to prevent chemical back-up into the heater when the pump is shut off.

NOTE: High chemical concentrates from feeders and chlorinators that are out of adjustment will cause very rapid corrosion of the heat exchanger in the heater. Such damage is not covered under the warranty.

Winterizing Your Heater

Heaters installed outdoors in freezing climate areas should be shut down for the winter. To shut down heater, turn off manual main gas valve and main gas

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptComponent Locations Back Component LocationsModel Burners per Valve Stages Fire at Stage General InformationModel Quantity Vent Size Gas Burners Blowers ValvesTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Stacking InstallationInstallation Codes Equipment BaseTable D Vent/Air Inlet Termination Clearances Outdoor Installations Indoor InstallationsClearances Indoor Units Combustion and Ventilation AirReversing Air Filter Direct VentAll Air from Inside the Building InstallationsConventional Combustion Air Supply TruSeal Combustion AirReversing Water Connections Canadian InstallationsWater Piping GeneralCold Water Operation Relief Valve Piping Hydrostatic TestHydronic Heating Temperature & Pressure GaugePump Selection Three-Way Valves Pressure Drop in Feet of Head Feedwater RegulatorPiping Air-Separation/Expansion TankPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersTotal Dissolved Solids Gas SupplyPool/Spa Water Chemistry Water Hardness PH of WaterTable I Maximum Equivalent Pipe Length Gas Supply ConnectionReversing Gas Supply Connection ModelField-Connected Controllers Electrical Power ConnectionsCheck the Power Source Gas Supply PressureMaking the Electrical Connections Field Wiring ConnectionOn-Off Wiring Connections Appliance Categories VentingFlue Exhaust Tee Model Diameter Order NumberCertified Combustion Air Support of Vent StackVent Terminal Location Combustion ExhaustCanadian Installations InstallationsChanging the Flue Outlet Natural Draft Vertical Venting Category Venting Installation TipsVenting Configurations InstallationHeight TerminationCommon Venting System Certified Vertical Venting Combustion Air Air Inlet ModelHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryEquivalent Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet VentingDirect Vent Vertical Direct Vent VerticalControls Outdoor InstallationFreeze Protection Models 992B-1262B Heater Sequence of OperationExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Operating Control High Limit Manual ResetFlow Switch Ignition ModuleLow Water Cut-Off Optional High and Low Gas Pressure SwitchesUDB Diagnostic Board Pump Time DelayUDB Fault History Water Piping 87%-Efficiency Boilers Special InstructionsVenting Appliance Categories Vent Terminal Location Vertical Venting CategoryCondensate Management Combustion 40’ 75’ 2072BE Air 2342BE Certified Maximum Combustion Air Air Inlet Model VentingDirect Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram-Models 992B-1262B Wiring Diagram-Models 1532B-2342B Pre Start-up START-UPMain Burner Adjustment Blower AdjustmentStart-Up Pilot Turn-Down Test Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Follow-UpLeak Test Post Start-Up CheckLighting Instructions OperationTo Turn Off Gas To Appliance Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule As Required WeeklySemi-Annually AnnuallyInside Air Contamination AppendixLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page Page Page

992B specifications

The Raypak 992B is a highly regarded commercial boiler known for its efficiency and reliability in heating applications. Designed for a range of installations, it is particularly favored in schools, hotels, and various commercial settings where dependable heating is crucial. One of the standout features of the Raypak 992B is its impressive thermal efficiency rating, often exceeding 90%. This efficiency translates into lower energy costs and reduced environmental impact, making it a smart choice for eco-conscious businesses.

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In summary, the Raypak 992B stands out as a top choice for commercial heating solutions, combining high efficiency, advanced technology, and rugged construction. Its features cater to a wide range of heating needs while prioritizing safety and economy. With its impressive performance capabilities, the Raypak 992B continues to be a reliable partner for facilities seeking optimal heating solutions.
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