Raypak 992B manual Ignition Module, High Limit Manual Reset, Flow Switch, Operating Control

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Ignition Module

When additional heat is needed, the combustion air blower starts to purge air from the combustion cham- ber for about 15 seconds. On proof-of-air flow, the air-

The optional single-try ignition module will lock out after failing to light one time. To reset it, press and release the small, recessed black push button located inside of the cut-out on the lower right-hand corner of the ignition module case. Turning off the power to the heater WILL NOT reset the ignition module.

High Limit (Manual Reset)

Fig. 32: Ignition Module

proving switch closes and the igniter is energized. To ensure safe operation, the gas valve cannot open until the igniter is verified. The main burner is automatically lit when the device is powered and pre-purged. The heater performs its own safety check and opens the main valve only after the igniter is proven to be capa- ble of ignition.

The standard ignition module will attempt to light three times before locking out. To reset it, turn off power to the heater, wait 30 seconds and re-apply power.

Code

Condition

 

 

On

System OK;

No faults present

 

Off

Possible control fault;

Check power

 

 

 

1 Flash

Low air pressure, brief

flashing normal on start-up

 

 

 

2 Flashes

Flame in combustion

chamber; No call for heat

 

 

 

3 Flashes

Ignition lockout

 

 

4 Flashes

Low igniter current

 

 

5 Flashes

Low 24 VAC, check control

supply voltage

 

 

 

6 Flashes

Internal fault;

Replace module

 

 

 

Table N: Ignition Module Diagnostic LED Codes

Fig. 33: High Limit (Manual Reset)

The heater is equipped with a manual reset high limit temperature device. Push the reset button and adjust the setting to 40 - 50°F above desired operating tem- perature.

Flow Switch

Fig. 34: Flow Switch

This dual-purpose control, mounted and wired in series with the main gas valve, shuts off heater in case of pump failure or low water flow.

Operating Control

The heater may be equipped with different types of operating controls. Consult the individual control data

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackValves General InformationModel Quantity Vent Size Gas Burners Blowers Model Burners per Valve Stages Fire at StageGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingTable D Vent/Air Inlet Termination Clearances Indoor Installations Outdoor InstallationsClearances Direct Vent Combustion and Ventilation AirReversing Air Filter Indoor UnitsTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationTemperature & Pressure Gauge Hydronic HeatingPump Selection Air-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsModel Gas Supply ConnectionReversing Gas Supply Connection Table I Maximum Equivalent Pipe LengthGas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesCombustion Exhaust Support of Vent StackVent Terminal Location Certified Combustion AirInstallations Canadian InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet Model TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet EquivalentDirect Vent Vertical Direct Vent VerticalOutdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Ignition Module High Limit Manual ResetFlow Switch Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalPump Time Delay UDB Diagnostic BoardUDB Fault History 87%-Efficiency Boilers Special Instructions Water PipingVenting Appliance Categories Vertical Venting Category Vent Terminal LocationCondensate Management Certified Maximum Combustion Air Air Inlet Model Venting Combustion 40’ 75’ 2072BE Air 2342BEDirect Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram-Models 992B-1262B Wiring Diagram-Models 1532B-2342B START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page Page Page

992B specifications

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