Raypak 302A-902A Reversing Gas Supply Connection, Table J Maximum Equivalent Pipe Length

Page 21

Gas Supply Connection

CAUTION: The heater must be disconnected from the gas supply during any pressure testing of the gas supply system at test pressures in excess of 1/2 psi (3.45 kPa).

The heater must be isolated from the gas supply pip- ing system by closing the manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa). Relieve test pressure in the gas supply line prior to reconnecting the heater and its manual shut-off valve to the gas supply line. FAILURE TO FOLLOW

THIS PROCEDURE MAY DAMAGE THE GAS VALVES. Over pressurized gas valves are not cov- ered by warranty. The heater and its gas connections shall be leak-tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use an open flame.

Fig. 16: Gas Supply Connection

CAUTION: Do not use Teflon tape on gas line pipe thread. A pipe compound rated for use with natural and propane gases is recommended. Apply sparing- ly only on male pipe ends, leaving the two end threads bare.

CAUTION: Support gas supply piping with hang- ers, not by the heater or its accessories. Make sure the gas piping is protected from physical damage and freezing, where required.

Reversing Gas Supply Connection

Reversing the standard fuel connection from the left- hand to the right-hand side is a simple field operation.

1.Disconnect all electrical power from the heater (if applicable).

2.Disconnect the main gas pipe from the heater (if applicable).

3.Remove the left and right front panels from the heater.

4.Locate the main gas line that traverses across the heater above the manifold risers.

5.Remove the pipe cap from the right-hand end of the main gas line.

6.Reinstall the pipe cap on the left-hand end of the main gas line.

CAUTION: Do not use Teflon tape on main gas line pipe thread. A pipe compound rated for natural and propane gases is recommended. Apply sparingly only on male pipe ends leaving the two end threads bare.

7.Remove plastic cap from the right-hand side panel and reinstall into the standard main gas opening located on the left-hand side of the heater.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

3/4"

1”

 

1-1/4”

1-1/2”

 

2”

2-1/2”

 

 

No.

N

P

N

 

P

N

P

N

P

N

 

P

N

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

302A

15

25

35

 

85

150

380

360

--

--

 

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

402A

--

15

25

 

60

100

260

250

--

--

 

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

502A

--

--

--

 

--

65

150

130

360

500

 

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

652A

--

--

--

 

--

45

100

95

250

340

 

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

752A

--

--

--

 

--

35

80

75

180

260

 

600

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

902A

--

--

--

 

--

20

45

45

110

150

 

360

400

--

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural gas – 1,000 BTU per ft3, .60 specific gravity at 0.5 in. WC pressure drop

Propane gas – 2,500 BTU per ft3, 1.53 specific gravity at 0.6 in. WC pressure drop

Table J: Maximum Equivalent Pipe Length

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Contents Installation and Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationModel Identification Ratings and CertificationsComponent Locations Back Component LocationsGeneral Information Model # Burners per Stages Fire at ValveModel # Burners Valve Firing Per Valve Staging General Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationEquipment Base StackingIndoor Installations Outdoor InstallationsClearances Installations1 Canadian Installations2 Indoor Units Combustion and Ventilation AirReversing Air Filter Direct VentConventional Combustion Air Supply InstallationsTruSeal Combustion Air All Air from Inside the BuildingWater Piping Canadian InstallationsGeneral Reversing Water ConnectionsCold Water Operation Relief Valve Piping Hydrostatic TestHydronic Heating Temperature & Pressure GaugePump Selection Min. Flow Max Flow GpmPiping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way ValvesPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPool/Spa Water Chemistry Water Hardness Gas SupplyPH of Water Total Dissolved SolidsGas Supply Connection Reversing Gas Supply ConnectionTable J Maximum Equivalent Pipe Length Check the Power Source Electrical Power ConnectionsGas Supply Pressure Field-Connected ControllersMaking the Electrical Connections Field Wiring ConnectionWiring Connections Appliance Categories VentingVent Terminal Location Support of Vent StackDirect Venting Horizontal Through Stainless SteelInstallations Canadian InstallationsChanging the Flue Outlet Venting Configurations Venting Installation TipsInstallation Natural Draft Vertical Venting CategoryCommon Venting System TerminationModel Venting Vent Size Height Intake Pipe Max. Length Min MaxHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryDirect Vent Horizontal Through- the-Wall Max. Length Venting Vent Size Equivalent Intake PipeMaterial Direct Vent Vertical Outdoor Installation ControlsFreeze Protection Models 302A, 402A, 502A, 652A, 752A and 902A Heater Sequence of OperationAuto Reset High Limit Red Auto reset option External Lights Color IndicationInternal Lights Color Indication Code Condition Ignition ModuleFlow Switch High Limit Manual ResetHigh and Low Gas Pressure Switches Operating ControlHigh/Low Gas Pressure Switch Venting Appliance Categories 87%-Efficiency Boilers Special Instructions Water PipingModel 10F 20F 30F Min. Flow Max Flow Gpm Direct Venting Horizontal Through AL29-4CVertical Venting Category Vent Terminal LocationCondensate Management Material Vent Length Certified Maximum Combustion Air Air Inlet Model Venting100’ Ducted 40’ 752AE Combustion Air 902AE 30’ 80’Direct Vent Horizontal Through- the-Wall Certified Vertical Venting Combustion Air Air Inlet Direct Vent Vertical302A 100’ 402A Galvanized Steel 502A 75’ Category 25’ 100’ 40’ 752A 902AWiring Diagram Pre Start-up START-UPBlower Adjustment Main Burner AdjustmentStart-Up Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down TestLeak Test Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Semi-Annually WeeklyAnnually As RequiredInside Air Contamination AppendixLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P

302A-902A specifications

The Raypak 302A-902A is a highly regarded pool and spa heater, known for its efficiency and reliability in delivering warmth to residential and commercial aquatic applications. This heater stands out due to its robust design, advanced technology, and user-friendly features.

One of the key characteristics of the Raypak 302A-902A is its dual fuel capability, which means it can run on either natural gas or propane. This flexibility allows users to choose their preferred fuel type, contributing to operational efficiency and cost-effectiveness. With a BTU output ranging from 302,000 to 902,000, the Raypak heater is capable of quickly heating large volumes of water, making it ideal for pools, spas, and hot tubs.

The heater incorporates advanced technology such as a stainless steel heat exchanger, which not only ensures excellent thermal conductivity but also promotes durability against corrosion. This is especially advantageous in harsh environments, where exposure to chemicals can significantly impact the lifespan of traditional copper heat exchangers. The Raypak 302A-902A's heat exchanger is designed to withstand the rigors of constant use while maintaining high performance levels.

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