Raypak 302A-902A manual Direct Vent Horizontal Through- the-Wall

Page 42

The stainless steel direct vent cap must be furnished by the boiler manufacturer in accordance with its list- ing (sales order option D-15).

Use only double-wall vent pipe and the special gas vent pipes listed for use with category II or IV gas burn- ing boilers, such as the stainless steel Saf-T vent by Heat Fab Inc. (800-772-0739), Protech Systems Inc. (800-766-3473), or Z-Flex (800-654-5600). Pipe joints must be positively sealed. Follow the vent manufactur- er’s installation instructions carefully.

Direct Vent - Horizontal Through- the-Wall

Fig. 39: Direct Vent - Horizontal Through-the-Wall

Installation

These installations utilize the boiler-mounted blower to draw combustion air from outdoors and vent combus- tion products to the outdoors.

The total length of the direct vent through-the-wall exhaust vent cannot exceed 40 ft in length for the flue outlet. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in one of the three fol- lowing combinations:

•40’ of straight flue pipe

•30’ of straight flue pipe and one elbow

•20’ of straight flue pipe and two elbows

The total length air supply duct cannot exceed the dis- tances listed. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in one of the three following combinations:

•40’ of straight combustion air pipe

•30’ of straight combustion air pipe and one elbow

•20’ of straight combustion air pipe and two elbows

The flue exhaust direct vent cap is not considered in the overall length of the venting system.

Care must be taken during assembly that all joints are sealed properly and are airtight.

The vent must be installed to prevent the potential ac- cumulation of condensate in the vent pipes. It is rec- ommended that:

1.The vent must be installed with a slight downward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

2.The vent must be insulated through the length of the horizontal run.

For installations in extremely cold climate, it is rec- ommended that:

1.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal. In this case, an ap- proved condensate trap must be installed per ap- plicable codes.

2.The intake vent must be insulated through the length of the horizontal run.

Common Venting System

Common venting of Category IV systems is not al- lowed.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

The stainless steel flue exhaust direct vent cap must be furnished by the boiler manufacturer in accordance with its listing (sales order option D-15).

Use only double-wall vent pipe and the special gas vent pipes listed for use with category II or IV gas burn- ing boilers, such as the stainless steel Saf-T vent by Heat Fab Inc. (800-772-0739), Protech Systems Inc. (800-766-3473), or Z-Flex (800-654-5600). Pipe joints must be positively sealed. Follow the vent manufactur- er’s installation instructions carefully.

42

Page 41 Page 43
Image 42
Page 41 Page 43
Contents Installation and Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationProduct Receipt Ratings and CertificationsComponent Locations Component Locations BackGeneral Information Model # Burners per Stages Fire at ValveModel # Burners Valve Firing Per Valve Staging General Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingIndoor Installations Outdoor InstallationsClearances Installations1 Canadian Installations2 Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Min. Flow Max Flow GpmAir-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsGas Supply Connection Reversing Gas Supply ConnectionTable J Maximum Equivalent Pipe Length Gas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsWiring Connections Venting Appliance CategoriesDirect Venting Horizontal Through Support of Vent StackVent Terminal Location Stainless SteelInstallations Canadian InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryModel Venting Vent Size Height Intake Pipe Max. Length TerminationCommon Venting System Min MaxHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryDirect Vent Horizontal Through- the-Wall Max. Length Venting Vent Size Equivalent Intake PipeMaterial Direct Vent Vertical Outdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 302A, 402A, 502A, 652A, 752A and 902AAuto Reset High Limit Red Auto reset option External Lights Color IndicationInternal Lights Color Indication Ignition Module Code ConditionHigh and Low Gas Pressure Switches High Limit Manual ResetFlow Switch Operating ControlHigh/Low Gas Pressure Switch Model 10F 20F 30F Min. Flow Max Flow Gpm 87%-Efficiency Boilers Special Instructions Water PipingVenting Appliance Categories Direct Venting Horizontal Through AL29-4CVertical Venting Category Vent Terminal LocationCondensate Management 100’ Ducted Certified Maximum Combustion Air Air Inlet Model VentingMaterial Vent Length 40’ 752AE Combustion Air 902AE 30’ 80’Direct Vent Horizontal Through- the-Wall 302A 100’ 402A Galvanized Steel 502A 75’ Category 25’ Direct Vent VerticalCertified Vertical Venting Combustion Air Air Inlet 100’ 40’ 752A 902AWiring Diagram START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P

302A-902A specifications

The Raypak 302A-902A is a highly regarded pool and spa heater, known for its efficiency and reliability in delivering warmth to residential and commercial aquatic applications. This heater stands out due to its robust design, advanced technology, and user-friendly features.

One of the key characteristics of the Raypak 302A-902A is its dual fuel capability, which means it can run on either natural gas or propane. This flexibility allows users to choose their preferred fuel type, contributing to operational efficiency and cost-effectiveness. With a BTU output ranging from 302,000 to 902,000, the Raypak heater is capable of quickly heating large volumes of water, making it ideal for pools, spas, and hot tubs.

The heater incorporates advanced technology such as a stainless steel heat exchanger, which not only ensures excellent thermal conductivity but also promotes durability against corrosion. This is especially advantageous in harsh environments, where exposure to chemicals can significantly impact the lifespan of traditional copper heat exchangers. The Raypak 302A-902A's heat exchanger is designed to withstand the rigors of constant use while maintaining high performance levels.

Another prominent feature of the Raypak 302A-902A is its digital display control system, which simplifies the operation and monitoring of the heater. Users can easily set and adjust temperatures, as well as access diagnostic information, all through an intuitive interface. This digital control not only enhances user experience but also aids in the timely maintenance of the unit.

Energy efficiency is another major selling point of the Raypak 302A-902A. The heater is designed with environmentally friendly practices in mind, utilizing a low NOx burner that minimizes harmful emissions. This not only meets environmental regulations but also makes it a greener alternative for heating needs.

In terms of installation, the compact design of the Raypak 302A-902A allows for versatile placement options, whether in a residential backyard or a commercial environment. Its user-friendly installation process ensures that homeowners and businesses alike can enjoy the benefits of heated water with minimal hassle.

Overall, the Raypak 302A-902A is an exemplary choice for anyone seeking a high-quality, efficient, and flexible pool and spa heating solution. Its combination of robust engineering, advanced technology, and user-focused features solidifies its position as a leader in the market, promising effective heating for years to come. Whether for personal enjoyment or commercial use, this heater delivers exceptional performance that meets diverse heating needs.
Top Page Image Contents