Raypak 302A-902A manual Horizontal Through-the-Wall Venting Category

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speed. Do not operate summer exhaust fan. Close fireplace dampers.

4.Place in operation the appliances being inspected. Follow the manufacturer’s instructions for lighting each appliance. Adjust thermostat so appliance will operate continuously.

5.Check the pressure at a pressure tap located 12 in. above the bottom joint of the first vertical vent pipe. Pressure should be anywhere between -0.01 and -0.08 in. WC.

6.After it has been determined that each appliance remaining connected to the common venting sys- tem properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and other gas burning appliances to their previous conditions of use.

7.Any improper operation of the common venting system should be corrected so that the installation conforms with the NFGC (U.S.) or B149.1 (Canada). When re-sizing any portion of the com- mon venting system, the common venting system should be re-sized to approach the minimum size as determined using the appropriate tables in Ap- pendix G in the NFGC (U.S.) or B149.1 (Canada).

Horizontal Through-the-Wall Venting (Category III)

Fig. 25: Horizontal Through-the-Wall Venting

(Category III)

Installation

These installations utilize the heater-mounted blower to vent the combustion products to the outdoors. Combustion air is taken from inside the room and the vent is installed horizontally through the wall to the out- doors. Adequate combustion and ventilation air must be supplied to the equipment room in accordance with the NFGC (U.S.) or B149.1 (Canada).

The total length of the horizontal through-the-wall flue system should not exceed 70 equivalent ft in length. If horizontal run exceeds 70 equivalent ft, an appropri- ately sized extractor must be used. Each elbow used is equal to 10 ft of straight pipe. This will allow installa- tion in one of the four following arrangements:

•70’ of straight flue pipe

•60’ of straight flue pipe and one elbow

•50’ of straight flue pipe and two elbows

•40’ of straight pipe and three elbows

The vent cap is not considered in the overall length of the venting system.

The vent must be installed to prevent flue gas leakage. Care must be taken during assembly to ensure that all joints are sealed properly and are airtight. The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with a slight downward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

2.The vent must be insulated through the length of the horizontal run.

For installations in extremely cold climate, it is re- quired that:

1.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal. In this case, an ap- proved condensate trap must be installed per ap- plicable codes.

2.The vent must be insulated through the length of the horizontal run.

Termination

The flue direct vent cap MUST be mounted on the ex- terior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels. The Raypak-approved stainless steel flue direct vent cap must be used (sales order option D-15).

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

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Contents Installation and Operating Instructions Page Contents Pay Attention to These Terms Model Identification Before InstallationProduct Receipt Ratings and CertificationsComponent Locations Component Locations BackGeneral Information Model # Burners per Stages Fire at ValveModel # Burners Valve Firing Per Valve Staging General Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingIndoor Installations Outdoor InstallationsClearances Installations1 Canadian Installations2 Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Min. Flow Max Flow GpmAir-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsGas Supply Connection Reversing Gas Supply ConnectionTable J Maximum Equivalent Pipe Length Gas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsWiring Connections Venting Appliance CategoriesDirect Venting Horizontal Through Support of Vent StackVent Terminal Location Stainless SteelInstallations Canadian InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryModel Venting Vent Size Height Intake Pipe Max. Length TerminationCommon Venting System Min MaxHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryDirect Vent Horizontal Through- the-Wall Max. Length Venting Vent Size Equivalent Intake PipeMaterial Direct Vent Vertical Outdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 302A, 402A, 502A, 652A, 752A and 902AAuto Reset High Limit Red Auto reset option External Lights Color IndicationInternal Lights Color Indication Ignition Module Code ConditionHigh and Low Gas Pressure Switches High Limit Manual ResetFlow Switch Operating ControlHigh/Low Gas Pressure Switch Model 10F 20F 30F Min. Flow Max Flow Gpm 87%-Efficiency Boilers Special Instructions Water PipingVenting Appliance Categories Direct Venting Horizontal Through AL29-4CVertical Venting Category Vent Terminal LocationCondensate Management 100’ Ducted Certified Maximum Combustion Air Air Inlet Model VentingMaterial Vent Length 40’ 752AE Combustion Air 902AE 30’ 80’Direct Vent Horizontal Through- the-Wall 302A 100’ 402A Galvanized Steel 502A 75’ Category 25’ Direct Vent VerticalCertified Vertical Venting Combustion Air Air Inlet 100’ 40’ 752A 902AWiring Diagram START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P

302A-902A specifications

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