Johnson Controls R-410A Air Handling Unit Features and Benefits, Unit Installation, Accessories

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505430-BTG-A-0309

Air Handling Unit Features and Benefits

Features

These air handlers can be arranged for a variety of air discharge patterns in either the horizontal or vertical position. Refer to the unit installation instructions for other application possibilities.

Benefits

Air handling units are designed with two distinct modules to provide maximum application flexibility. All are shipped as single packages with the blower module mounted on top of the coil module. The blower module can be repositioned in the field to meet a large number of vertical and horizontal applications.

The blower module includes the blower wheels along with factory-mounted motor and drive. All models offer two motor horsepower options to meet both standard and high static airflow requirements. The coil module includes direct expansion coils, 2 in. throwaway filters with the option to accept 4” filters, liquid line solenoid valves for capacity reduction, thermal expansion valves, distributors and a non- corrosive, composite condensate drain pan.

Every air handling coil is pressurized with air and leak tested under water. After the headers are brazed onto the coil and the coil is installed in the unit, the coil is pressurized with a combination of Refrigerant R-410A and nitrogen for pressure testing and additional leak testing. After the coil is evacuated and dehydrated, it is pressurized with a holding charge of Refrigerant R-410A for storage and/or shipping.

These air handlers, combined with condensing units, provide years of quiet, efficient and dependable operation. These units are manufactured under ISO 9001 Quality System Certification.

Unit Installation

Units may be bottom-supported or ceiling-suspended and can be arranged to meet almost any space or duct requirements. Each unit is available with a choice of blower motors horsepower and other accessories to make them suitable for most applications.

Blower Motors: Different HP motors are available for each unit to meet almost any air delivery requirement. All motors are UL approved, have permanently lubricated ball bearings and are factory-mounted within the insulated cabinet of the units to minimize the transmission of sound to the surrounding space.

Air Handling units are available in either two or four pipe configurations from 7.5 to 20 tons. The dual and single circuit options provide a wide variety of application and unit match- up possibilities.

Factory-Mounted Components

Part Load Operation: These air handlers with DX (Direct Expansion) coils rated at 10 tons of capacity and above have multiple coils with pre-piped distributors, expansion valves and solenoid valves. Field modifications are not required for part load operations. Capacity reduction not only provides economical operation, but also maintains stable temperature and humidity levels in the conditioned space.

Easy Service: Serviceable expansion valves are provided on every unit. These valves are factory-installed to provide many years of trouble-free operation. If service is required, it is not necessary to unbraze any joints. The expansion valves also include a tee fitting to allow easy installation of hot gas bypass if required.

Coil Protection: The indoor coils of these air handlers can be factory Technicoated to provide extended life to the indoor coil in standard applications and additional corrosion protection on those applications in sea coast or corrosive environments.

Blower Motors: Different HP motors are available for each unit to meet almost any air delivery requirement. 1.5-5 HP motors are inherently protected. 7.5 HP will come equipped with a motor starter and overload protection.

Accessories

Base Sections: Base sections can be used to elevate units above the floor. If desired, a moderate percentage of outdoor air may be introduced through these sections by cutting an access opening to accommodate the outdoor air duct connection. These bases include a durable finish to match the evaporator blower unit. The base may have to be insulated for certain applications.

Hot Water Coils: Drainable water coils are available for field installation between the blower and the coil modules of both horizontal and vertical units. Since their casings match the dimensions and the finish of the basic units, they become an integral part of the unit after installation. The coils slide out of their casings for easy installation. Hot water coils have copper tubes that have been mechanically expanded into aluminum fins. Both headers are located on the same end of the coil. Coils are leak-tested at 325 psig under water and dried before their connections are capped for storage and shipping.

Steam Coils: Steam coils are available for installation between the blower and coil modules of both horizontal and vertical units. Since the casing matches the dimensions and the finish of the basic unit, it becomes an integral part of the unit after installation. The coil slides out of the casings for easy installation and is pitched in the casings to facilitate condensate drainage. The coil has copper tubes that have been mechanically expanded into aluminum fins. Both headers are located on the same end of the coil. The coil is leak-tested at 325 psig and dried before the connections are capped for storage and shipping.

Johnson Controls Unitary Products

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Contents Description Table of Contents Nomenclature C00Outdoor Unit Accessories Condensing Unit Features and BenefitsFeatures BenefitsUnit Installation Air Handling Unit Features and BenefitsAccessories Factory-Mounted ComponentsGuide Specifications Refrigerant Piping Non-fused Disconnect SwitchElectrical Requirements Unit ControlsBlower Wheels Shall Evaporator Coil ShallBlower Motor Shall YH-07 Thru -20 and YJ-10 Thru -20 Physical Data Physical DataPH-07 Thru -20 and PJ-15 Thru -20 Physical Data Indoor Coil Physical Data Indoor UnitCondenser Unit limitations Unit LimitationsDB/WB Air Handling Unit LimitationsCooling And Heating Rating Cooling and Heating RatingsCondenser and Air Handling Cooling Capacities YH-07 / NH-07 Capacity Performance115F 125F 75F YH-07 / NH-10YH-07 / NH-10 YH-10 / NH-10 YH-10 / NH-10 YJ-10 / NJ-10 YJ-10 / NJ-10 YH-12 / NH-15 MBh YJ-12 / NJ-15 YJ-12 / NJ-15 YH-15 / NH-15 YH-15 / NH-15 YH-15 / NH-20 YH-15 / NH-20 YJ-15 / Two NH-07 YJ-15 / Two NH-07 Sensible Capacity MBh YJ-15 / Two NH-10Sensible Capacity MBh1 YJ-15 / NJ-15 115F 125F YJ-15 / NJ-20 Sensible Capacity MBh1 YH-20 / NH-20 115F 125F YJ-20 / Two NH-10 Total Sensible Capacity MBh1 YJ-20 / NJ-20 Capacity1 Input MBH EER Condenser Only Cooling Capacities Condenser Only Ratings75F 85F 115F 125F PH-10 / NH-10 PH-10 / NH-10 PH-15 / NH-15 PH-15 / NH-15 PJ-15 / NJ-15 PJ-15 / NJ-15 PH-20 / NH-20 PH-20 / NH-20 PJ-20 / NJ-20 PJ-20 / NJ-20 CFM Heat Pump And Air Handler Heating Capacities PH-07 / NH-0768.2 80.0 93.8 84.3 98.8 NH-07 Upflow and Horizontal Airflow Performance Airflow PerformanceNH-07 Upflow NH-07 HorizontalNH/NJ-10 Horizontal NH/NJ-10 Upflow and Horizontal Airflow PerformanceNH/NJ-10 Upflow NH/NJ-15 Horizontal NH/NJ-15 Upflow and Horizontal Airflow PerformanceNH/NJ-15 Upflow NH/NJ-20 Horizontal NH/NJ-20 Upflow and Horizontal Airflow PerformanceNH/NJ-20 Upflow RPM Selection Additional Static Resistance BTG-A-0309 Air Temperature ºF Altitude/Temperature Correction FactorsFactor CorrectionExample Supply Air Blower Performance Airflow PerformanceSound Performance Outdoor Sound Power Levels dB, 60 HzFLA Electrical DataAmpacity1 BTG-A-0309 Electrical Data Indoor Units Electrical Data For Indoor ModelsElectric Heat Option Electrical Data Indoor Units Air Conditioning Condensing Units Typical Wiring DiagramsTypical YH-07 Wiring Diagram Typical YH-10 / YH-12 Wiring Diagram Typical YJ-10 / YJ-12 Wiring Diagram Typical YH-15 / YH-20 Wiring Diagram Typical YJ-15 / YJ-20 Wiring Diagram Heat Pump Units Typical PH-07 Wiring DiagramTypical PH-10 Wiring Diagram Typical PH-15 / PH-20 Wiring Diagram Typical PJ-15 / PJ-20 Wiring Diagram Air Handling Units Typical NH-07 Wiring DiagramTypical NH/NJ-10 Thru NH/NJ-20 Wiring Diagram Corner Weights & Center of Gravity AC/HP Units Weights And DimensionsUnit Dimensions PH-07, PH-10, YH-07, YH/YJ-10, YH/YJ-12 Unit DimensionsUnit Dimensions PH/PJ-15, PH/PJ-20, YH/YJ-15, YH/YJ-20 Piping And Electrical Connection Sizes Inches Location DimensionsLbs Corner Weights & Center of Gravity NH/NJ UnitsTOP View Unit Dimensions NH-07 / NH/NJ-10 and NJ-10Unit Dimensions NH/NJ-15 TOP View Unit Dimensions NH/NJ-20PIPING, Electrical and Duct Opening Connection Sizes Minimum ClearancesTypical Suspension of AHU’s From Ceiling MountingTypical Field Wiring Diagram NH-07 Unit S1 G1 S2 G2 C Johnson Controls Unitary Products York Drive Norman, OK
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R-410A specifications

Johnson Controls R-410A is a widely recognized refrigerant in the HVAC industry, primarily used in air conditioning and heat pump applications. Known for its environmental benefits and efficiency, R-410A has risen to prominence as a reliable replacement for older refrigerants such as R-22, which are being phased out due to their harmful impact on the ozone layer.

One of the standout features of R-410A is its low impact on global warming potential, making it an environmentally-friendly choice. It is composed of a mixture of hydrofluorocarbons (HFCs), specifically difluoromethane (R-32) and pentafluoroethane (R-125). This blend allows for efficient heat transfer while minimizing harmful emissions, addressing the growing concerns over climate change.

Johnson Controls emphasizes the efficiency of R-410A systems, which can provide a highly effective cooling performance. They are designed to operate at higher pressures compared to R-22, allowing for more efficient heat exchange and better overall system performance. This results in greater energy efficiency ratings, contributing to lower electricity bills for consumers.

In terms of technology, R-410A systems often feature advanced compressor designs and enhanced coil configurations, which optimize the system’s performance. Johnson Controls integrates state-of-the-art variable speed technologies and smart controls that enhance responsiveness and adaptability to changing environmental conditions. These innovations not only improve thermal comfort but also reduce energy consumption, leading to a smaller carbon footprint.

Another significant characteristic of R-410A is its compatibility with various lubricants, which is crucial for maintaining system performance and longevity. Johnson Controls often utilizes specially formulated lubricants that work optimally with R-410A, ensuring reliable operation and reducing the risk of issues related to lubrication.

In summary, Johnson Controls R-410A is an important refrigerant characterized by its efficient, environmentally friendly properties and advanced technologies. Its application in modern HVAC systems provides users with excellent performance, substantial energy savings, and an effective solution for climate-conscious cooling. As the industry continues to evolve, R-410A remains a central player in the push toward more sustainable and efficient heating and cooling solutions.