Johnson Controls 341426-BIM-A-0108 POST-START Check List GAS, Manifold GAS Pressure Adjustment

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2.Turn off all electric power to the appliance if service is to be performed.

3.Remove the control access panel.

4.Turn the gas valve switch to the OFF position. DO NOT FORCE.

5.Replace the control access panel.

POST-START CHECK LIST (GAS)

After the entire control circuit has been energized and the heating section is operating, make the following checks:

1.Check for gas leaks in the unit piping as well as the sup- ply piping.

2.Check for correct manifold gas pressures. See Checking Gas Input.

3.Check the supply gas pressure. It must be within the lim- its shown on rating nameplate. Supply pressure should be checked with all gas appliances in the building at full fire. At no time should the standby gas line pressure exceed 10.5", nor the operating pressure drop below 4.5" for natural gas units. If gas pressure is outside these limits, contact the local gas utility for corrective action.

MANIFOLD GAS PRESSURE ADJUSTMENT

Small adjustments to the gas flow may be made by turning the pressure regulator adjusting screw on the automatic gas valve. Refer to Figure 10.

341426-BIM-A-0108

 

 

Line

½ NPT

 

Pressure

 

(Inlet)

 

Tap

 

 

FIGURE 11 - GAS VALVE - REAR

Adjust as follows:

1.Remove the cap from the valve body. See Figure 10 for location.

2.To decrease the gas pressure, turn the adjusting screw counterclockwise.

3.To increase the gas pressure, turn the adjusting screw clockwise.

NOTE: The correct manifold pressure for natural gas fur- naces is 3.5 IWG. The correct manifold pressure for propane (LP) is 10.0 IWG.

Manual

 

Pilot Gas Switch

 

Adjustment

 

(Remove Cap)

Electrical

 

Connection

Manifold

 

Pressure

½ NPT

Adjustment

(Remove Cap)

(Outlet)

Pilot Gas

Manifold

Connection

Pressure Tap

 

FIGURE 10 - GAS VALVE - FRONT

BURNER INSTRUCTIONS

To check or change the burners, CLOSE THE MAIN MAN-

UAL SHUT-OFF VALVE AND SHUT OFF ALL POWER TO THE UNIT.

1.Remove the two (2) #8 screws holding each burner in place.

2.Remove the burner assembly from the manifold assem- bly by moving the burner assembly forward, turn at an angle and pull back.

3.Burners are now accessible for service.

PILOT INSTRUCTIONS

To check, adjust or remove the pilot assembly, CLOSE THE MAIN MANUAL SHUT-OFF VALVE AND SHUT OFF ALL POWER TO THE UNIT.

The pilot flame should envelope 3/8 inch of the end of the flame sensor and not contain any yellow color, see Figure 12.

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Johnson Controls Unitary Products

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Contents Installation Manual Table of Contents General ApprovalsInspection Renewal PartsInstallation LimitationsUnit Application Data LocationUnit Weights and Center of Gravity Service AccessDuct Work Roof CurbThermostat Power and Control WiringCompressors Natural GAS Application Data PROPANE1 LP GAS Application DataNatural GAS Pipe Sizing CHART1 Propane LP GAS Pipe Sizing CHART1GAS Piping GAS ConnectionFlue Vent Hood Flue Vent Outlet AIR HoodPhysical Data Electrical DataUnit Dimensions Front Unit Minimum CLEARANCES1Unit Dimensions Front & Bottom Sequence of Operation HeatingPost Purge START-UP POST-START Check List GAS Manifold GAS Pressure AdjustmentPilot Instructions Adjustment of Temperature Rise Checking GAS InputGase Rate Cubic Feet PER HOUR1 Checking Supply AIR CFMDYA Coil Delta P vs Airflow Superheat Charging Table for DYA048 Superheat Charging Table for DYA042Superheat Charging Table for DYA060 BIM-A-0108 BIM-A-0108 Typical Wiring Diagram Notes See Figures 14Typical Wiring Diagram Legend